Reliability Engineer

Key Aspects of this Position

• Evaluates new best-known methods and technologies to continuously improve equipment reliability.
• Identifies, evaluates, and implements reliability improvement opportunities through changes to operating and maintenance procedures, and equipment upgrades.
• Analyzes equipment history to identify reliability improvement opportunities.
• Deploying root cause analysis methods and tools on problems or failures that have resulted in consequential impacts related to machine downtime and / or maintenance expense.
• Supports the Autonomous Maintenance process by contributing to the design and selection of operator inspections and tasks to sustain equipment condition and performance.
• Promotes the following reliability strategies: Planned corrective maintenance is more effective than reactive maintenance, Time based preventive maintenance is more effective than planned corrective maintenance, Condition based (predictive) maintenance is more effective than time based preventive maintenance, Prevention of maintenance is the best comprehensive maintenance strategy.
• Serves as a subject matter expert of the computerized maintenance management system (CMMS) and assists in end user training efforts to ensure master and transactional data integrity and accuracy.
• Serves as the facility RCA process champion and participates in failure analyses to identify corrective actions to eliminate failure modes or reduce the consequence of failure.
• Interacts with reliability engineers at other plants to share findings from failure analyses along with solutions to problems identified.
• Maintains equipment MTTR and MTBF performance to identify reliability improvement opportunities.
• Examines defects and issues identified during PM and PdM activity and utilizes this information for PM optimization.
• Participates in new and modified equipment design and installations.
• Affords assistance in spare part reviews to ensure adequate stocking levels as determined by consumption due to normal wear and failure frequency.
• Identifies risks of obsolescence and proposes mitigation strategies.
• Introduces tools and techniques in performing preventive and predictive maintenance activity and prescribes frequency of activity through CMMS maintenance plans.
• Provides training and support of precision maintenance processes such as alignment and balancing.
• Develops a world class lubrication program and monitors performance and execution.
• Supports autonomous activities and provides skills training to operations team members.
• Drives proactivity performance through supervision of planners and participation in scheduling activities with planners and coordinators.
• Ensures CMMS users have been trained in system utilization, and audits activity to sustain system integrity.
• Serves as a SAP PM subject matter expert for the plant.

Requirements

• 4 years' experience with problem solving using root cause analysis.
• 4 years' experience with any type of predictive maintenance technology.
• 4 years' experience in planning & scheduling maintenance work.
• 4 years' experience examining defects and issues identified during PM and PdM activity.