Reliability Engineer
IFF · Rochester, NY · 6 days ago
On-siteEngineeringFull-time
Job Summary
About the role
Lead and support site reliability initiatives focused on improving Total Effective Equipment Performance (TEEP) and Overall Equipment Effectiveness (OEE).
Responsibilities
- Analyze equipment performance and reliability data to identify recurring equipment issues, eliminate failures, and improve asset reliability.
- Conduct Root Cause Failure Analysis (RCFA) investigations and implement corrective actions to drive defect elimination.
- Manage and optimize preventive maintenance programs, including Preventive Maintenance Optimization (PMO) assessments and maintenance strategy improvements.
- Manage the site's Mechanical Integrity and Quality Assurance (MIQA) Program, ensuring compliance with regional, local, and company requirements.
- Manage equipment testing, inspection and mechanical integrity activities to support safe and reliable operations.
- Partner with Maintenance, Engineering, Operations and Capital Project teams to design for reliability and maintainability using established reliability principles and methodologies.
- Lead critical spare parts assessments and inventory optimization efforts to improve equipment uptime and maintenance effectiveness.
- Lead critical spare parts assessments and inventory optimization efforts to improve equipment uptime and maintenance effectiveness.
- Serve as an engineering resource to Maintenance and Operations teams while actively supporting Process Safety Management (PSM) activities.
Requirements
- Bachelor’s degree in Mechanical Engineering, Chemical Engineering, Industrial Engineering, or a related engineering discipline.
- Minimum of 2 years of experience in reliability engineering, maintenance engineering, manufacturing technology, or industrial operations.
- Experience applying reliability methodologies including Root Cause Failure Analysis, Preventive Maintenance Optimization, Failure Modes and Effects Analysis (FMEA), or predictive maintenance techniques.
- Knowledge of equipment failure modes, reliability analysis and asset performance improvement strategies.
- Experience working with Computerized Maintenance Management Systems (CMMS), preferably Systems Applications and Products (SAP) Plant Maintenance.
- Understanding of Mechanical Integrity programs, inspection practices and reliability-centered maintenance principles.
- Ability to analyze operational and maintenance data and translate findings into actionable reliability improvements.
- Strong communication, collaboration and problem-solving skills with the ability to influence stakeholders across multiple functions.
- Commitment to safety, quality, food safety, environmental compliance, Good Manufacturing Practices (GMP) and Hazard Analysis and Critical Control Points (HACCP) programs.
Qualifications
- Experience supporting reliability programs within food, ingredients, chemical, biotechnology, or other regulated manufacturing environments.
- Experience adding production equipment to SAP, including functional locations and bill of material.
- Experience setting up preventative/predictive maintenance plans with task lists in SAP.
- Experience utilizing predictive maintenance technologies including vibration analysis, thermography, oil analysis, or condition-monitoring systems.
Skills
- Reliability engineering
- Maintenance engineering
- Manufacturing technology
- Industrial operations
- Reliability-centered maintenance
- Computerized Maintenance Management Systems (CMMS)
- Preventive Maintenance Optimization
- Failure Modes and Effects Analysis (FMEA)
- Predictive maintenance techniques
- Vibration analysis
- Thermography
- Oil analysis
- Condition monitoring systems
Benefits
- Comprehensive benefits package including medical, dental, vision, 401(k), paid parental leave, vacation, holidays and participation in an annual incentive bonus program.
Pay
$61,558.00 - $87,940.00 USD
Schedule
N/A