Quality Metrology Engineer

About the role

We are developing the future of Army Aviation with the Bell Future Long-Range Assault Aircraft (FLRAA) as part of the US Army’s Future Vertical Lift (FVL) modernization effort. We are also developing the Bell 525 Relentless and Bell's High-Speed Vertical Take-Off and Landing (HSVTOL) program, a next-generation stop-fold aircraft. This position is on-site in Fort Worth at Bell’s Rotors and Composite Center, with occasional assistance at other DFW facilities as needed.

The Quality Operations Team reviews current inspection capabilities to identify gaps and opportunities for improving efficiency, accuracy, and repeatability. You will develop standardized inspection technique sheets for process setup and execution of metrology inspections used for product acceptance. Additionally, you will identify and integrate new measurement technologies and methodologies to support manufacturing and customer needs, including on-machine inspection, equipment advancements, and alignment with modern industry standards such as ASME Y14.5 GD&T.

Responsibilities

• Perform precise measurements using portable metrology systems (Leica laser trackers, Creaform scanners, Romer arms, Keyence systems, etc.), apply sound data acquisition techniques, and develop/verify results using manual measuring methods.
• Perform data reduction and post-processing using Spatial Analyzer, Polyworks, PC-DMIS, and Creaform OS; create graphical and numerical reports.
• Conduct Measurement System Analysis (MSA) per AIAG MSA Manual and ISO 9001:2015 to evaluate and improve measurement system accuracy and reliability.
• Work closely with internal and external customers to assess needs and develop tailored metrology approaches aligned with project objectives.
• Evaluate and interpret engineering models, GD&T intent, and design specifications using CATIA V5/V6, 3DX, SolidWorks, and similar software.
• Collaborate with Technical Training to create formal training programs for equipment familiarization and operation.
• Deploy and facilitate training and mentoring for inspection personnel on machine usage and post-processing reporting.
• Develop solutions to moderately complex problems requiring ingenuity and innovative thinking.
• Assist in developing fabrication/build processes and standards to enhance quality and efficiency.

Requirements

• Bachelor’s degree in engineering or a technical field.
• At least 5 years of work experience in quality with specific or equivalent Laser Scanner/portable metrology scanner/non-contact inspection tools (Leica Laser Scanner preferred).
• Strong GD&T skills, including interpretation and application, along with prior experience using metrology hardware and software.
• Demonstrated knowledge of Quality Management Systems (QMS), standards such as AS9100, AS9110, ISO 9000, or equivalent quality management, and statistical/numerical analytical methods.
• Proficiency in software including MS Office tools, Minitab, CAMs, PEO, CATIA/3DX, MES, Power BI, SAP, and related systems.
• Ability to support and guide cross-functional teams effectively through strong written and oral communication skills.
• Exemplary interpersonal and leadership abilities to interface seamlessly with internal and external organizations for quality functions.
• Able to foster and maintain effective relationships within Bell and with customers to communicate technical issues with data.
• Adaptable and creative mindset strengthened by technical expertise and professional experience to thrive in dynamic, innovative environments.

This position requires use of information subject to the International Traffic in Arms Regulations (ITAR) and/or the Export Administration Regulations (EAR). Non-U.S. persons must meet eligibility requirements for access to export-restricted information.

Benefits

• 9/80 work schedule (off every other Friday).
• 80 hours of Personal Time Off (PTO).
• 120 hours of vacation time.
• 12-13 paid holidays per year.
• 6 weeks of parental leave.
• Tuition reimbursement.
• Competitive salary.
• Comprehensive health insurance.
• On-site clinic, pharmacy, physical therapy, and licensed counselor.
• Access to more than 11 Employee Resource Groups.