Quality Manager

Key Responsibilities

• Develop, implement, and maintain quality control standards for yarn manufacturing processes to ensure that all products meet customer specifications and industry standards.
• Oversee multiple laboratory operations, ensuring that testing procedures are consistent, accurate, and aligned with quality objectives.
• Manage a team of lab technicians and quality personnel, providing guidance and support as needed to troubleshoot quality issues and maintain product consistency.

Testing & Lab Management

• Supervise and conduct various lab tests (e.g., tensile strength, elongation, yarn count, twist, moisture content) to evaluate raw materials, in-process yarn, and finished products.
• Ensure timely and accurate reporting of test results, addressing any discrepancies or non-conformance issues.
• Lead continuous improvements to testing methods and equipment, ensuring compliance with industry standards and regulatory requirements.

Process Control & Improvement

• Collaborate with production teams to set quality standards for each stage of the yarn manufacturing process, from fiber preparation to winding and packaging.
• Identify root causes of quality issues and lead cross-functional teams to implement corrective actions, process adjustments, and preventive measures.
• Conduct regular audits and inspections of manufacturing processes to ensure adherence to quality protocols.

Data Analysis & Reporting

• Analyze data from production, testing, and quality reports to identify trends, areas of improvement, and potential risks to product quality.
• Prepare and present regular quality reports to management, highlighting key metrics, trends, and improvement initiatives.
• Recommend process improvements, equipment upgrades, or training programs based on data analysis and quality audits.

Training & Development

• Develop and conduct training programs for production staff, lab technicians, and other employees on quality standards, testing procedures, and troubleshooting techniques.
• Promote a culture of quality awareness and continuous improvement throughout the facility.
• Stay current with industry advancements, best practices, and technological innovations in yarn manufacturing and quality control.

Qualifications

• Bachelor's degree in Textile Engineering, Materials Science, Chemistry, or a related field.
• Certifications in quality management or Six Sigma (e.g., Six Sigma Green Belt/Black Belt) preferred.
• Minimum of 5 years of experience in quality management within a textile manufacturing environment, with a focus on yarn production and lab testing.
• Proven experience in managing laboratory operations, quality audits, and process improvement initiatives.
• Strong understanding of yarn manufacturing processes, including spinning, winding, and packaging.

Skills & Competencies

• Strong knowledge of textile testing methods and equipment (e.g., tensile testers, yarn evenness testers, moisture meters).
• Expertise in root cause analysis, problem-solving, and troubleshooting within a manufacturing environment.
• Data analysis skills and experience with statistical process control (SPC).
• Excellent leadership, communication, and interpersonal skills, with the ability to work effectively with cross-functional teams.
• Detail-oriented, with a commitment to upholding high quality standards in a fast-paced manufacturing environment.

Other Requirements

• Ability to work in a manufacturing plant environment with exposure to machinery, chemicals, and noise.
• Strong computer skills, including proficiency in Microsoft Office Suite and quality management software.