Quality & Food Safety Manager
Sunny Sky Products · Houston, TX · 1 mo ago
On-siteAnalystFull-time
Key Responsibilities
- Lead, maintain, and continuously improve the FSSC 22000 Food Safety Management System (FSMS).
- Serve as Preventive Controls Qualified Individual (PCQI) and oversee the Food Safety Plan.
- Act as the primary FSSC 22000 Management Representative and lead certification and surveillance audits.
- Ensure compliance with FDA regulations for high-acid, acidified, and low-acid foods.
- Oversee thermal processing, hot-fill operations, acidification validation, and scheduled process adherence.
- Ensure compliance with Low-Acid Canned Food (LACF) regulations including process authority coordination and documentation.
- Oversee environmental monitoring, allergen control, sanitation controls, and prerequisite programs.
- Manage laboratory testing including microbiological, chemical, and physical analyses.
- Review batch records, deviation reports, corrective actions, and product disposition decisions.
- Lead root cause analysis and implement corrective and preventive actions (CAPA).
- Develop and maintain SOPs, SSOPs, hazard analyses, validation studies, and verification activities.
- Train plant personnel on GMPs, sanitation procedures, food safety culture, FSSC 22000 requirements, and regulatory standards.
- Manage and develop QA staff and sanitation personnel
Cleaning & Sanitation Management Responsibilities
- Develop, implement, and maintain the Master Sanitation Schedule (MSS).
- Oversee cleaning and sanitation programs for processing equipment, powder systems, hot-fill lines, thermal processing systems, and facility infrastructure.
- Validate sanitation procedures including CIP (Clean-in-Place) and COP (Clean-out-of-Place) systems.
- Establish sanitation verification activities including ATP testing, allergen swabbing, microbiological environmental monitoring, and pre-operational inspections.
- Ensure compliance with sanitation preventive controls under 21 CFR Part 117.
- Review and trend sanitation data to identify risks and continuous improvement opportunities.
- Ensure compliance with chemical control, concentration verification, and sanitation safety compliance.
- Lead corrective actions related to sanitation deviations or environmental positives.
- Collaborate with Operations and Maintenance to ensure hygienic design and effective cleaning practices.
- Support food defense and hygienic zoning programs within the facility.
Regulatory & Certification Oversight
- Maintain FSSC 22000 certification including annual surveillance and recertification audits.
- Ensure compliance with ISO 22000, ISO/TS 22002 PRPs, and additional FSSC requirements.
- FDA Food Facility Registration and scheduled process filings (FDA Forms 2541 series as applicable).
- HACCP and Preventive Controls programs validation and verification.
- Validation of acidification processes and critical control points.
- Oversight of low-acid thermal processing systems and documentation review.
- Label review and regulatory compliance verification.
- Customer, supplier, and third-party audit management.
Required Skills/Abilities/Education
- Bachelor’s degree in Food Science, Microbiology, Chemistry, or related scientific field (Master’s preferred).
- Minimum 5–7 years of progressive quality assurance experience in beverage or food manufacturing.
- Experience in preserved, powdered, hot-fill, acidified, and low-acid food processing environments.
- PCQI certification required.
- LACF Supervisor certification required.
- HACCP certification strongly preferred.
- Strong working knowledge of FSSC 22000, ISO 22000, sanitation controls, and FDA food safety regulations.
- Experience managing FDA, state, FSSC, and customer audits.
- Strong leadership, communication, and analytical skills.