Quality Engineer

This position reports directly to the Quality Manager.

Responsibilities

• Display a fair and consistent approach by following the principles of the Value Statement and Mission Statement to help ensure a satisfied workplace for all employees
• Support Company policies and business objectives while performing job-specific responsibilities
• Participate in continuous improvement activities that enhance the working environment at IAC
• Support all lean, continuous improvement programs, initiatives, and activities
• Support the company vision and ensure fair treatment of all employees
• Exhibit teamwork skills and actively participate in company activities in a positive working environment
• Demonstrate problem-solving skills in a work environment striving for continuous improvement
• Follow Company policies and display conduct expected of IAC employees
• Adhere to all safety and health objectives, policies, and procedures to provide a safe and healthful workplace
• Work in a safe manner at all times and report any unsafe conditions
• Report all accidents and near misses in a timely manner
• Maintain proper ergonomics when performing assigned tasks
• Support the company in meeting and maintaining all customer quality standards as well as IAC standards
• Complete Layered Process Audits (LPAs) on time, weekly
• Complete Safe Audits on time, weekly
• Maintain proper etiquette when using company radios, PA, emails, text, and phones (business use only)
• Perform other duties as assigned by Supervisor
• Train operators in standardized processes
• Coordinate dimensional evaluations
• Complete capability studies
• Audit and document quality systems
• Problem-solve assembly issues
• Work closely with manufacturing team members and interact directly with suppliers and customers
• Enforce and maintain the LPA process
• Troubleshoot quality issues with the Operations and Technical departments
• Perform root cause analysis through the fast-track response process
• Assist in the development and mentoring of Quality techs
• Support the Quality Manager in daily functions as needed
• Serve as an internal TS and/or ISO Auditor
• Create, maintain, and validate CMM programs for measurements of manufactured and supplied parts using PC DMIS+CAD software
• Read and interpret GD&T to determine dimensions and tolerance specifications
• Prepare sample submissions (PPAP), including final product inspection on PPAP, Engineering, Production Trial Run, and other samples
• Assist Process Engineer/Technical Group with qualification and validation of new or changed tooling, fixtures, and parts
• Analyze inspection reports to determine adherence to drawings, specifications, and troubleshoot failure modes
• Assist and support manufacturing/production personnel with various inspection activities
• Ensure Gauge Calibration is carried out according to ISO/TS16949 standards
• Maintain laboratory equipment

Requirements

• Bachelor’s degree with 2-4 years of related experience or 3-5 years of related experience in a quality manufacturing environment (automotive preferred)
• Good computer skills, including typing and use of Microsoft products
• 1 year or more of CMM programming or operating experience
• Conceptual knowledge of Production Part Approval Process (PPAP) and relevant requirements preferred
• Working knowledge of SPC, capability studies, PFMEAs, and Control Plans
• Strong attention to detail, multitasking, and ability to follow direction
• Strong judgment, decision-making, problem-solving, and communication skills
• Able to work well under pressure while managing competing demands and tight deadlines
• Able to work with minimal supervision

Training

This position may require travel to other facilities or training locations, as well as on-site training as needed.

PPE Requirements

This position requires the use of eye protection, hearing protection, and any PPE specific to the task being performed.

Physical Demands

• Must be able to stand on feet and/or sit for 8-12 hours a day
• Lift up to 40 lbs on an occasional basis and 15 lbs on a regular basis
• Perform overhead work as well as work below the waist