Quality Director (Austin, TX)
Sterling Engineering · Austin, TX · 1 mo ago
Quality Assurance$145k–$165k/yrFull-time
Senior leadership role responsible for overseeing the organization's quality management system, ensuring compliance with regulatory standards, and driving a culture of continuous improvement and excellence. This strategic position leads quality assurance and quality control initiatives across all operations to enhance product quality, customer satisfaction, and operational performance.
Responsibilities
- Strategic Quality Leadership
- Develop and implement comprehensive quality strategies aligned with organizational goals and industry best practices
- Establish quality vision, mission, and objectives that support business growth and customer satisfaction
- Lead the modification and maintenance of the existing Quality Management System (QMS) to ensure alignment with the organization during growth
- Define quality metrics, KPIs, and dashboards to monitor organizational performance
- Partner with executive leadership to integrate quality principles into strategic planning
- Allocate resources and budgets to support quality initiatives and improvement projects
- Quality Management System & Compliance
- Ensure QMS compliance with relevant standards (ISO 9001, ISO 13485, ISO 14001, AS9100, etc.)
- Oversee internal and external audits, managing audit schedules, findings, and corrective actions
- Maintain relationships with regulatory bodies and manage regulatory inspections
- Lead certification and recertification activities for quality standards
- Develop and enforce quality policies, procedures, and work instructions
- Monitor changes in regulatory requirements and ensure organizational compliance
- Quality Assurance & Control
- Oversee quality assurance activities including process validation, qualification protocols, and risk assessments
- Direct quality control operations including inspection, testing, and release procedures
- Establish incoming, in-process, and final inspection criteria and acceptance standards
- Implement statistical process control (SPC) and other quality tools as appropriate
- Manage non-conformance processes, including root cause analysis and corrective/preventive actions (CAPA)
- Oversee supplier quality management and vendor qualification programs
- Continuous Improvement & Operational Excellence
- Champion continuous improvement initiatives using Lean, Six Sigma, Kaizen, and other methodologies
- Lead cross-functional teams in quality improvement projects and problem-solving activities
- Analyze quality data to identify trends, systemic issues, and improvement opportunities
- Implement process optimization strategies to reduce defects, waste, and variation
- Develop and track cost of quality metrics including prevention, appraisal, and failure costs
- Foster a culture of quality awareness and accountability throughout the organization
- Team Leadership & Development
- Build, lead, and mentor a high-performing quality team including quality techs at multiple sites
- Conduct performance evaluations, provide coaching, and support professional development
- Ensure the quality function adapts in organizational structure and responsibilities as the organization grows
- Recruit and retain top quality talent with appropriate technical expertise
- Promote cross-training and knowledge sharing within the quality, operations, R&D, and supply chain departments
- Champion employee engagement and empowerment in quality initiatives
- Customer & Supplier Relations
- Serve as the primary quality liaison with customers regarding quality issues and requirements
- Manage customer complaints, lead investigations, and implement corrective actions
- Oversee supplier quality programs including audits, scorecards, and improvement plans
- Collaborate with procurement to qualify new suppliers and evaluate supplier performance
- Lead quality agreements and specifications development with customers and suppliers
- Risk Management
- Develop and implement risk-based approaches to quality management
- Conduct failure mode and effects analysis (FMEA) and other risk assessment activities
- Establish risk mitigation strategies and contingency plans
- Monitor and report on quality risks to executive leadership
- Ensure product safety and manage product recalls or field actions when necessary
- Documentation & Reporting
- Ensure comprehensive documentation of quality processes, procedures, and records
- Prepare quality reports for executive leadership, board of directors, and regulatory authorities
- Maintain document control systems ensuring version control and accessibility
- Oversee management review meetings and quality system performance reviews
- Communicate quality performance metrics and improvement initiatives across the organization
Requirements
- Required
- Bachelor's degree in Engineering, Quality Management, Life Sciences, or related technical field
- 10-15+ years of progressive quality management experience with at least 5 years in leadership roles
- Extensive knowledge of quality management systems and regulatory requirements
- Proven track record of leading successful quality initiatives and driving organizational change
- Strong understanding of statistical methods, quality tools, and problem-solving techniques
- Experience managing and leading large, cross-functional teams
- Must have owned an ISO recertification event with strong hands-on knowledge
- Excellent leadership, communication, and stakeholder management skills
- Preferred
- Master's degree in Quality Management, Business Administration (MBA), Engineering, or related field
- Certified Quality Engineer (CQE), Certified Quality Manager (CQM), or Certified Quality Auditor (CQA) from ASQ
- Six Sigma Master Black Belt or Black Belt certification
- ISO 9001 Lead Auditor certification
- Experience in highly regulated industries (oil and gas, pharmaceutical, medical device, aerospace, automotive, food & beverage)
- Experience with digital quality management systems and Industry 4.0 technologies
Skills
- Quality Management Systems: ISO 9001, ISO 13485, ISO 14001, AS9100, IATF 16949
- Quality Tools: FMEA, Control Plans, MSA, SPC, DOE, 8D, 5 Why, Ishikawa Diagrams
- Continuous Improvement: Lean Manufacturing, Six Sigma, Kaizen, Total Quality Management (TQM)
- Quality Software: Minitab, JMP, ETQ, MasterControl, TrackWise, or similar QMS platforms
- Auditing: Internal auditing, supplier audits, regulatory inspections
- Statistical Analysis: Hypothesis testing, capability studies, regression analysis
Key Competencies
- Strategic thinking and business acumen
- Change management and organizational transformation
- Analytical and data-driven decision making
- Executive presence and influence
- Conflict resolution and problem-solving
- Cross-functional collaboration and relationship building
- Customer focus and service orientation
- Attention to detail and process rigor
- Adaptability and resilience
- Ethical leadership and integrity
- Communication and presentation skills at all organizational levels
- Cultural awareness and ability to lead diverse teams
Work Environment
- Leadership-level position with significant organizational influence
- Office-based with regular presence on production floor or operational areas
- May require domestic and international travel for audits, customer visits, or regulatory meetings
- Participation in industry conferences, regulatory forums, and professional organizations
- Flexibility for occasional after-hours work during audits or critical quality events
Pay
$145k - 165k per year (plus bonus & stock options)
Benefits
Comprehensive benefits package