Quality Auditor – Processes & Warranty Coverage
Expleo Group · Troy, MI · Yesterday
On-siteEngineering$110k/yrFull-time
Responsibilities
- Conduct Quality Process and System Audits across manufacturing plants and validation laboratories, with a primary focus on European operations.
- Plan, prepare, execute, and close audits in accordance with applicable standards and customer requirements.
- Verify compliance with ISO 9001, IATF 16949, ISO 17025, ISO 19011, and internal quality standards, including A10 9000 requirements.
- Identify non-conformities, assess associated risks, and recommend corrective and preventive actions.
- Monitor and verify the effectiveness of implemented corrective actions.
- Conduct Warranty Coverage Audits with a primary focus on U.S. aftersales operations and dealer networks.
- Analyze warranty claims, costs, trends, and supporting documentation to validate warranty coverage requests.
- Assess warranty-related risks and provide evidence-based recommendations.
- Support initiatives aimed at reducing Total Warranty Cost through data-driven decision-making.
- Prepare comprehensive audit reports and present findings to management and key stakeholders.
- Track and monitor Corrective and Preventive Actions (CAPA) through closure.
- Support certification activities and quality management system improvements.
- Promote continuous improvement initiatives leveraging Lean principles and the PDCA methodology.
- Share best practices and lessons learned across business functions.
- Partner with manufacturing plants, laboratories, aftersales networks, and Quality, Warranty, and Data Analytics teams.
- Collaborate with international and cross-functional teams to ensure consistent application of quality standards.
- Provide guidance and coaching to stakeholders regarding audit findings and compliance requirements.
- Support global quality initiatives and contribute to organizational excellence programs.
Requirements
- Bachelor's Degree in Engineering, Quality Management, Manufacturing, Industrial Engineering, Business, or a related discipline preferred.
- Minimum 5 years of experience in automotive quality auditing, quality systems, warranty analysis, manufacturing quality, or a related field.
- Experience conducting audits within automotive manufacturing, laboratory, or aftersales environments.
- Strong knowledge of automotive quality auditing principles and practices.
- Extensive understanding of (ISO 9001, IATF 16949, ISO 17025,ISO 19011).
- Experience analyzing warranty claims, warranty costs, and quality trend data.
- Proficiency in Advanced Excel and data-driven reporting.
- Experience utilizing Power BI and digital audit platforms.
- Knowledge of quality management systems and compliance requirements.
- Professional proficiency in English.
- Internal auditing techniques.
- PDCA (Plan-Do-Check-Act) methodology.
- Lean principles and continuous improvement practices.
- 8D problem-solving methodology.
- FMEA (Failure Mode and Effects Analysis).
- 5 Whys Root Cause Analysis.
- Ishikawa (Fishbone Diagram).
- Certifications ISO 9001 Auditor Certification.
- IATF 16949 Auditor Certification.
- ISO 17025 Auditor Certification.
- A10 9000 Auditor Certification (Stellantis Internal Standard for Validation Laboratories).