Quality Assurance Manager - ISO 9001, Six Sigma, Manufacturing
CyberCoders · Freeport, IL · 3 wk ago
HybridQuality AssuranceFull-time
About the role
We are seeking an experienced Quality Assurance Manager to lead our quality program across manufacturing and aerospace operations. This role requires a strategic leader who can collaborate across engineering, production, and supply chain teams to deliver consistent product quality and customer satisfaction.
Responsibilities
- Develop, implement, and maintain the Quality Management System (QMS) in alignment with ISO 9001 requirements and company policies.
- Lead and coordinate internal and external audits, including supplier and customer audits; prepare corrective and preventive action (CAPA) plans and verify their effectiveness.
- Manage the nonconformance process, root cause investigations, and corrective actions using structured problem-solving methods (e.g., 8D, 5 Whys).
- Drive continuous improvement and defect reduction initiatives using Six Sigma, Lean, or other process improvement methodologies.
- Oversee quality assurance activities across manufacturing and industrial operations, with specific attention to aerospace component compliance and traceability requirements.
- Develop and monitor quality metrics (KPIs), prepare regular reports for senior management, and recommend actions to improve quality performance.
- Provide leadership, coaching, and development to QA team members; establish training programs to ensure quality standards and regulatory requirements are understood and met.
- Collaborate with engineering, production, procurement, and logistics to ensure product and process design for manufacturability and quality.
- Manage relationships with customers and regulatory bodies regarding quality matters, including nonconformance resolution and continuous improvement commitments.
Requirements
- Bachelor’s degree in Engineering, Quality Management, Manufacturing, or a related technical field; Master’s degree preferred.
- Minimum 5 years of progressive quality experience, including at least 2-3 years in a supervisory or management role within manufacturing or aerospace industries.
- Demonstrated expertise with ISO 9001 implementation and maintenance; lead auditor certification preferred.
- Strong working knowledge of Six Sigma tools and methodologies; Green Belt or Black Belt certification preferred.
- Proven experience conducting and leading internal, supplier, and customer audits; familiarity with AS9100 is a plus.
- Hands-on experience with manufacturing quality processes, nonconformance handling, FMEA, statistical process control (SPC), and inspection methods.
- Excellent leadership, communication, and cross-functional collaboration skills; capable of influencing at all levels of the organization.
- Proven ability to analyze quality data, develop corrective actions, and measure improvement through KPIs.
- Proficiency with quality management software and Microsoft Office; experience with ERP systems (e.g., SAP) is advantageous.
- Commitment to safety, regulatory compliance, and continuous improvement culture.
Benefits
- Union Pension Plan (per collective bargaining agreement)
- 401(k)
- Medical Insurance
- Flexible Spending Account (FSA)
- Health Savings Account (HSA)
- Prescription Coverage
- Dental Insurance
- Vision Insurance
- Life Insurance
- Spousal Life Insurance
- Child Life Insurance
- Short-Term Disability
- Long-Term Disability
- ARAG Legal Insurance
- Norton LifeLock
- Wishbone Pet Insurance
- Voya Benefits: Whole Life Insurance, Group Accident Insurance, Group Critical Illness Insurance, Hospital Indemnity
- Paid Vacation (per the CBA)
- 10 Paid Holidays (per the CBA)
This position requires current authorization to work in the United States without the need for sponsorship for a non-immigrant visa.