Production Operator

Responsibilities

• Read and follow instructions for operations procedure on various machinery and processes.
• Operate machines to feed, cut, form, punch holes, bend, and mold metal stock.
• Record Statistical Process Control (SPC) on all materials when required.
• Visually inspect finished product and immediately notify proper department or supervisor if problems arise.
• Package materials for shipping, ensuring correct count, proper boxes, and labeling.
• Shrink wrap material as needed.
• Empty metal waste receptacle when required.
• Rack and un-rack various products from the assembly line (Plater or Powder Coater Lines).
• Load washer and clean metal debris out of machines as it accumulates, following safety procedures.
• Perform welding or riveting as required.
• Perform miscellaneous procedures to keep machinery working properly and produce a quality product.
• Assist as Production Coordinator when requested by supervisor.
• Maintain a clean and safe work area at all times.
• Perform other duties assigned by supervisor.

Training Requirements

• Statistical Process Control (SPC) and Linear Measuring.
• Problem Solving Training as required by supervisor.

Equipment and Tools

Typical machines and equipment involved:

• Punch Presses, Trim Presses, and Benders
• Roll Form and Form Presses
• Assembly Racking Lines and Shrink Wrap Machines
• Welding Machine
• Rolls of Steel
• Cardboard boxes, tape, etc.

Tools and gages:

• Dial Caliper, Protractor, Micrometers
• Various measurement gages

Typical products involved:

• Steel, aluminum, oils, soaps, lubricants, chemicals
• Packing materials, boxes

Qualifications

• Ability to complete Statistical Process Control Charts (SPC).
• Reading and following simple instructions.
• Basic math skills.
• Minor problem-solving abilities.
• Ability and willingness to maintain flexibility in job assignments.

Physical Demands

The physical demands described here are representative of those that must be met to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities.

Essential tasks:

• Bending, Carrying, Climbing (in P.C. #3 only), Lifting
• Maintaining, Light Pulling & Pushing
• Reaching Overhead (maximum height 5'8" or 6'6" at PC #7)
• Removing, Visual Inspection, Sorting, Stooping
• Standing, Stretching, Turning & Twisting, Walking
• Welding and Writing

Non-essential tasks:

• Cleaning, Climbing, Collating (essential in P.C. #3 only)
• Coordination (hand/foot), Dialing, Hearing, Opening
• Pounding, Heavy Pulling & Pushing (40-50 lbs.)
• Sitting, Speaking, Raking, Sweeping, Stapling
• Threading, Typing/Keyboard (used in Production Coordination only)
• Unfolding, Unlocking, Weighing

Duties as Production Coordinator require 80% office and computer input duties, which are less physical but require the ability to perform duties of a Production Operator.

Work Environment

The work environment involves exposure to:

• Moving mechanical parts
• Noise, dust, dirt, oils, some chemicals, and odors
• Uncomfortable environmental temperatures at times

Hazards:

• Minor scratches and bruises
• Possible skin irritations due to oils and chemicals