Production Manager - Electrical Components
Allen Control Systems · Austin, TX · 1 wk ago
Marketing$180/hrFull-time
Position Overview
We are seeking an experienced and highly accountable Production Manager – Electrical Components to build and lead our wire harness and PCBA manufacturing operations in Austin, TX.
What You'll Do
- Team & Facility Build-Out — Hire, train, and lead a team of harness assemblers, PCBA rework technicians, and production planners; design and stand up the physical layout, workstations, and tooling needed to support high-volume Class 3 harness production.
- Harness Process Development — Design and implement repeatable, documented processes — cutting, stripping, crimping, soldering, lacing/braiding, potting, and continuity/hipot testing — that meet IPC/WHMA-A-620 Class 3 workmanship standards at scale.
- PCBA Rework & Processing — Own rework, repair, and reprocessing of PCBAs that fail test or inspection, applying IPC-7711/7721 and J-STD-001 standards to determine repair vs. scrap and to drive down recurring failure modes.
- Production Execution — Drive the daily manufacturing schedule to meet aggressive delivery milestones for defense and commercial partners.
- Team Leadership — Embody our "hire slow, fire fast" methodology — ensuring we only have the best talent on the line and maintaining a culture of extreme ownership.
- ERP & Workflow Mastery — Own the digital production flow within Odoo, ensuring all manufacturing orders, work centers, travelers/routings, and inventory movements are tracked with 100% accuracy.
- Quality & Accountability — Implement and enforce rigorous QA/QC protocols alongside the Quality Manager, including IPC Class 3 inspection criteria and rework/repair traceability.
- Identify underperformance in the process — or the team — and correct it immediately.
- Cross-Functional Collaboration — Bridge the gap between Engineering, Supply Chain, and Production to resolve harness and PCBA bottlenecks and implement DFM/DFA feedback in real time.
What You'll Need
- Experience — 8+ years in manufacturing or production management, specifically with wire harness/cable assembly and/or PCBA manufacturing and rework.
- Standards Expertise — Deep, hands-on knowledge of IPC/WHMA-A-620 (harness) and IPC-7711/7721 & J-STD-001 (PCBA rework); IPC Class 3 experience required, CIS/CIT certification a plus.
- Leadership — Proven track record of managing production teams in a fast-paced, high-stakes environment. You should be comfortable making difficult personnel and operational decisions.
- Systems Expertise — Deep experience with ERP systems (Odoo highly preferred) for managing BOMs, inventory, travelers, and work orders.
- Build-From-Scratch Experience — A track record of standing up or scaling a harness and/or PCBA production line — including facility layout, tooling selection, and workforce training/certification.
- Operational Grit — A "no-excuses" approach to meeting deadlines and solving equipment or supply chain stalls on the fly.
- Education — Bachelor's degree in Engineering, Operations Management, a related field, or equivalent years of experience.
Startup Scaling
You have experience taking a production floor from "hand-built prototypes" to "standardized, high-volume, Class 3 output."
Defense Industry Knowledge
You understand the rigors required for hardware deployed to the tactical edge, including relevant quality and traceability expectations.
Certifications
- IPC J-STD-001 and/or IPC/WHMA-A-620 Certified IPC Trainer (CIT) or Certified IPC Specialist (CIS) credentials.
- Practical application of lean manufacturing principles without the corporate bureaucracy.