Production Manager
Clayton · Morristown, TN · Yesterday
MarketingFull-time
Key Responsibilities
- Plan, organize, and oversee daily production activities to meet customer demand and scheduled ship dates.
- Develop and maintain production schedules based on sales orders, material availability, labor capacity, and equipment requirements.
- Monitor production throughout the facility and adjust priorities as needed to meet deadlines.
- Identify bottlenecks, downtime, and workflow issues and implement corrective actions.
- Establish and maintain efficient manufacturing processes and standardized work procedures.
- Ensure proper staffing and labor allocation across production areas.
- Track production output, labor efficiency, scrap, rework, and downtime.
Leadership & Team Management
- Lead, supervise, and develop production supervisors, leads, and manufacturing team members with growth in mind and a team member mindset.
- Set clear expectations for productivity, quality, attendance, safety, and workplace conduct.
- Provide coaching, training, performance feedback, and disciplinary action when necessary.
- Promote teamwork, accountability, and continuous improvement throughout the production organization.
- Aid in recruiting, interviewing, onboarding, and training production personnel.
- Maintain appropriate staffing levels based on production requirements.
Quality Control
- Ensure doors are manufactured according to customer specifications, drawings, work instructions, and company quality standards.
- Work with Quality personnel to identify and resolve defects, rework, and customer complaints.
- Establish processes to reduce scrap and prevent recurring quality issues.
- Ensure proper inspections and quality checks are performed throughout the manufacturing process.
- Drive continuous improvement in product quality and consistency.
Safety & Compliance
- Maintain a safe, clean, and organized manufacturing environment.
- Ensure employees follow company safety policies, OSHA requirements, and established operating procedures.
- Conduct or participate in safety meetings, inspections, and incident investigations.
- Identify potential workplace hazards and implement corrective measures.
- Promote a strong safety culture with accountability at every level.
Materials, Equipment & Maintenance
- Cook with Purchasing and Inventory teams to ensure necessary materials and components are available for production.
- Monitor material usage and minimize waste.
- Work with Maintenance to ensure machinery and equipment are properly maintained and available when needed.
- Help establish preventive maintenance schedules and respond to equipment-related production issues.
- Recommend equipment, tooling, or process improvements that can increase capacity and efficiency.
Continuous Improvement
- Identify opportunities to improve production efficiency, reduce costs, eliminate waste, and increase throughput.
- Implement Lean Manufacturing, 5S, Kaizen, or other continuous improvement practices as appropriate.
- Analyze production data and develop action plans to improve key performance indicators.
- Standardize successful process improvements across production areas.
- Encourage employees to identify and recommend process improvements.
Communication & Coordination
- Communicate production priorities, schedules, and changes to supervisors and employees.
- Cook closely with Engineering on product specifications, drawings, and manufacturing challenges.
- Cook closely with Shipping to ensure completed orders are staged and shipped according to schedule.
- Provide regular updates to senior management regarding production performance, staffing, quality, and operational issues.
- Other duties as assigned.
Qualifications
- 5+ years of manufacturing or production management experience, preferably in doors, millwork, cabinetry, building products, or a similar manufacturing environment.
- Proven experience supervising and developing production teams.
- Strong understanding of manufacturing processes, production scheduling, and workflow management.
- Experience working in a fast-paced, make-to-order or high-mix manufacturing environment preferred.
- Strong problem-solving and decision-making skills.
- Ability to read and interpret production drawings, specifications, and work orders.
- Experience with ERP/MRP systems and production scheduling software preferred.
- Strong computer skills, including Microsoft Excel.
- Knowledge of Lean Manufacturing or continuous improvement methodologies preferred.
- Strong communication, organizational, and leadership skills.
- Ability to work effectively with employees at all levels of the organization.