Process Safety Technical Specialist

About the Role

The Process Safety Technical Specialist ensures the Project meets all relevant federal, state, and local health, safety, and environmental regulations during the Pre-Commissioning, Commissioning, Start-Up (PCSU) and Initial Operations Phase. This is achieved by implementing and assuring HSE and process safety requirements across PCSU work fronts, facilitating hazard identification and risk assessment activities, conducting targeted compliance audits and field verifications, and managing corrective actions to strengthen safety and regulatory performance throughout the CSU phase.

Responsibilities

• Coordinate with the CSU and Operations team to identify activities that have a health, safety, or environmental compliance component, or the potential for a major accident hazard or externally reportable release.
• Lead implementation and assurance of project HSE and process safety requirements across the PCSU program, ensuring alignment with Bechtel core processes, client specifications, and applicable regulatory requirements.
• Provide specialist process safety support across PCSU activities, applying process engineering principles, process safety methodologies, and operational risk management practices.
• Provide technical input to PCSU safety studies, including HAZOP, HAZID, health risk assessments, and project risk assessments, to identify major hazards and confirm control adequacy prior to energisation and start-up.
• Facilitate risk assessments and hazard identification activities specific to commissioning and start-up phases, including testing, purging, leak testing, system energisation, and other high-risk PCSU activities.
• Facilitate the Project's Contractor Risk Assessment Workshops (CRAW) and ensure hazards and controls are effectively communicated to work crews prior to execution.
• Verify effective implementation of Permit-to-Work, energy isolation, and Job Hazard Analysis (JHA) systems for PCSU scopes to ensure work is executed within approved controls and safe operating boundaries.
• Review Simultaneous Operations (SIMOPS) plans and interface risks to mitigate hazards arising from overlapping commissioning, construction, and operational activities.
• Interpret and ensure compliance with all applicable federal, state, and local regulations and operational permits (such as OSHA PSM, EPA RMP, TCEQ, PHMSA, FERC, USCG, 49 CFR 193, etc.).
• Collaborate with field supervision to ensure vendors, technical representatives, and subcontractors follow approved HSE policies and procedures.
• Conduct audits and investigations, including following up on action closure to confirm corrective measures are effectively implemented and sustained.

Key Responsibilities

• Support Owner during federal, state, and local regulatory audits and inspections, providing documentation, subject matter expertise, and technical support as required.
• Manage corrective actions, incident investigations, and promote safety culture and coaching.
• Prepare and submit HSE performance reports.

Qualifications

• Bachelor’s degree (or international equivalent) related to environmental, safety, health, or science-related discipline and 10-13 years of relevant experience, or 14-17 years of relevant work experience.

Nice to Have

• Minimum of 5 years in a supervisory or management role.
• Direct ESH leadership experience on the commissioning and start-up of LNG, petrochemical, refinery, power, or other high-hazard process facilities.

Required Knowledge and Skills

• Relevant experience in LNG, high-hazard process industry, or major capital project environments, with a strong preference for direct experience in commissioning and start-up (CSU) scopes.
• Demonstrated capability in process safety management, including facilitation of HAZOP, HAZID, and Bowtie analysis; critical control verification; and process hazard study techniques in line with recognised industry standards (IChemE or equivalent).
• Proficiency in Permit-to-Work, energy isolation, and Job Hazard Analysis systems, with demonstrated ability to verify field implementation and compliance.
• Practical experience with Simultaneous Operations (SIMOPS) planning and management during commissioning and start-up phases.
• Incident investigation capability using recognised structured investigation methodologies such as ICAM, TapRooT, or Essential Factors.
• Experience working with third-party organisations, Owner's regulatory personnel, and regulatory bodies at federal, state, and local levels.
• Regulatory compliance interpretation and implementation across applicable permits and regulatory frameworks.
• Strong cross-functional and stakeholder communication skills, with the ability to translate complex technical requirements into practical, field-executable guidance.
• Experience with HSE management systems, risk registers, action tracking platforms, and performance reporting functions.
• Professional certifications preferred: NEBOSH International Certificate in Process Safety Management; CFSP; Lead Auditor ISO 45001:2018; IChemE Process Safety qualifications.
• Proficiency in Microsoft Office Suite (especially Excel); familiarity with risk management platforms (e.g., Archer) is advantageous.

Location: Brownsville, TX

Telework Type: Full-Time Office/Project