Process Quality Engineer

Process Quality Engineer

Develop and maintain process controls, inspection criteria, and quality standards for machining, additive manufacturing, and assembly.

Support builds through torque verification, leak testing, functional checks, and dimensional validation.

Lead APQP deliverables (PFMEA, Control Plans, Process Flows) and ensure process readiness.

Review and approve FAI/FAIR and CTQ (Critical to Quality) documentation.

Drive resolution of nonconformances and process issues using structured root cause analysis (8D, DMAIC, 5-Why).

Own and manage MRB, NCR/CAPA processes, ensuring effective closure and prevention of recurrence.

Lead continuous improvement initiatives focused on defect reduction, yield improvement, and process capability.

Collaborate cross-functionally with Engineering, Manufacturing, and Supplier Quality teams.

Qualifications

• Bachelor’s degree in Mechanical, Manufacturing, or related Engineering field.
• Experience in process or manufacturing quality.
• Strong knowledge of GD&T, APQP/PPAP, SPC, and MSA.
• Experience supporting machining and/or additive manufacturing processes.
• Proven experience in root cause analysis and CAPA systems.
• Able to work hands-on in manufacturing and assembly environments.

Preferred Qualifications

• Experience in high-performance automotive, motorsport, or aerospace.
• Proficiency with statistical tools (Minitab, JMP).
• Familiarity with quality systems (High QA, Unipoint or equivalent).
• Leverage Lean Six Sigma certification.

Working Environment

Hands-on role within manufacturing and assembly areas, including additive and machining operations.

Exposure to high-performance mechanical systems and test environments.

Occasional travel to suppliers and partner facilities.

About the Role

GM Performance Power Units is seeking a Process Quality Engineer to ensure robust, repeatable, and defect-free manufacturing and assembly of Cadillac F1 Power Unit systems.

This role provides quality ownership across in-house manufacturing (additive and CNC machining), sub-assembly, and final assembly operations, driving alignment between engineering intent, manufacturing capability, and product performance.

The ideal candidate brings strong technical depth, hands-on problem solving, and experience applying APQP, SPC, MSA, and CAPA in high-performance manufacturing environments.

Benefits

Competitive and comprehensive benefits package including:

• Access to bonus scheme
• Private healthcare
• 401(k) plan including company match
• Employer-paid life insurance and disability coverage
• 32 days annual leave
• Free financial advisor access
• Employee Assistance Programs (EAP)
• Subsidized on-site dining
• On-site gym
• Discounted GM vehicle purchase/lease program
• Free on-site EV charging for personal GM vehicles

Pay

Commensurate with experience.

Schedule

N/A