Process Piping QA/QC Inspector
World Wide Professional Solutions · West Lafayette, IN · 1 mo ago
On-siteConsultingFull-time
Key Responsibilities
- Oversee process piping QA/QC activities on behalf of the owner during fabrication, installation, testing, commissioning, and turnover.
- Review piping drawings, P&IDs, isometrics, specifications, submittals, inspection test plans, welding procedures, material certifications, and quality documentation.
- Monitor contractor and subcontractor work to verify compliance with approved drawings, project specifications, applicable codes, and owner standards.
- Perform field inspections of process piping installations, including pipe routing, supports, hangers, slope, labeling, valves, fittings, welds, tubing, joints, and equipment connections.
- Verify proper material control, traceability, storage, handling, cleanliness, and segregation of process piping materials.
- Support inspection and documentation of welded, orbital-welded, brazed, threaded, flanged, compression, fusion-welded, and high-purity piping systems.
- Review and verify pressure test packages, leak test results, hydrostatic testing, pneumatic testing, helium leak testing, flushing, passivation, drying, and cleanliness records.
- Cover coordination with engineering, construction, commissioning, safety, operations, and tool install teams to resolve quality issues.
- Track nonconformance reports, quality observations, punch list items, RFIs, field changes, and corrective actions through closure.
- Participate in system walkdowns, pre-functional inspections, commissioning readiness reviews, and turnover package reviews.
- Confirm contractors maintain complete and accurate turnover documentation, including test records, weld maps, material certs, inspection reports, redlines/as-builts, calibration records, and commissioning support documentation.
- Identify risks to quality, safety, schedule, cleanliness, operability, or maintainability and escalate issues to owner leadership.
- Support continuous improvement, lessons learned, and standardization of piping quality processes.
Required Qualifications
- Minimum 7–10 years of process piping construction, QA/QC, commissioning, or owner’s representative experience.
- Experience on semiconductor, pharmaceutical, data center, battery, chemical, petrochemical, cleanroom, or other advanced manufacturing projects preferred.
- Strong knowledge of process piping installation practices, inspection requirements, and testing methods.
- Ability to read and interpret P&IDs, isometrics, plan drawings, specifications, spool drawings, weld maps, test packages, and vendor documentation.
- Familiarity with applicable codes and standards such as ASME B31.3, ASME BPE, AWS, SEMI standards, CGA, NFPA, and project-specific owner standards.
- Experience with high-purity piping, stainless steel tubing, specialty gas, bulk gas, chemical distribution, UPW, PCW, CDA, vacuum, and wastewater systems preferred.
- Knowledge of welding, orbital welding, fusion welding, brazing, mechanical joining, pressure testing, leak testing, flushing, passivation, and cleanliness requirements.
- Strong documentation, communication, field inspection, and issue-resolution skills.
- Able to work effectively with contractors, engineers, inspectors, commissioning teams, safety personnel, and owner stakeholders.
Preferred Qualifications
- Semiconductor fab or cleanroom construction experience.
- AWS CWI, API 570, ASME, NACE, OSHA 30, or equivalent quality/safety certification preferred.
- Experience with high-purity gas and chemical systems.
- Experience with QA/QC databases, turnover systems, Procore, BIM 360, Autodesk Construction Cloud, Aconex, Bluebeam, or similar platforms.
- Knowledge of cleanroom protocol, contamination control, and tool install environments.
- Experience reviewing contractor quality plans, inspection test plans, weld logs, NDE reports, and pressure test documentation.