Process Engineering Manager
Boyd Thermal by Eaton · Woburn, MA · 2 days ago
EngineeringFull-time
Job Description Job Title: Process Engineering Manager (with Maintenance Oversight) Company: Eaton Location: Woburn, Massachusetts Company Overview Eaton is a global leader in intelligent power management, serving customers in more than 160 countries. Following our recent acquisition of Boyd Corporation’s aerospace and defense business, we are expanding our capabilities in high-performance thermal management solutions. The Woburn facility specializes in the design and manufacturing of Aluminum Vacuum Brazed Heat Exchangers and Cold Plates for critical aerospace and defense applications. We are seeking a dynamic Process Engineering Manager to lead process engineering and maintenance teams, driving operational excellence, innovation, and reliability in this key location. Position Summary The Process Engineering Manager will lead the optimization of manufacturing processes for high-precision aluminum vacuum brazed heat exchangers and cold plates while overseeing the Maintenance department. This role is critical in ensuring efficient, scalable, and high-quality production that meets stringent aerospace and defense standards. The ideal candidate will champion continuous improvement, equipment reliability, and cross-functional collaboration in a fast-paced environment. Key Responsibilities Process Optimization Lead the development, optimization, and standardization of manufacturing processes for Aluminum Vacuum Brazed Heat Exchangers and Cold Plates.Identify and implement opportunities for efficiency gains, cost reduction, yield improvement, and enhanced product quality. New Product Introduction (NPI) Partner with design engineering, program management, and production teams to ensure seamless integration of new products into manufacturing.Develop robust, scalable processes that support rapid NPI while maintaining quality and efficiency. Quality and Reliability Collaborate closely with the Quality team to ensure all processes comply with aerospace/defense industry standards (e.g., AS9100) and customer requirements.Establish and monitor process controls, statistical process control (SPC), and root cause analysis to drive product reliability. Asset and Factory Management (Maintenance Oversight) Directly manage the Maintenance department, including planning, scheduling, and execution of preventive and corrective maintenance activities.Track and improve equipment uptime and overall equipment effectiveness (OEE) using FIXX software and other reliability tools.Attend and actively contribute to Tier II and Tier III meetings to support daily management, problem-solving, and continuous improvement initiatives. Continuous Improvement Foster a culture of lean manufacturing, Six Sigma, and data-driven decision making.Analyze key performance indicators (KPIs) and lead projects to eliminate waste, reduce downtime, and improve throughput. Cross-Functional Collaboration Work closely with Design Engineering, Production, Quality, and Safety teams to align product designs with manufacturing capabilities.Provide technical expertise and troubleshooting support for production issues. Training and Development Mentor and develop the Process Engineering team, building technical depth and leadership capabilities.Design and deliver training programs for manufacturing personnel on new processes, equipment, and best practices. Safety and Compliance Ensure all manufacturing and maintenance activities comply with safety regulations (OSHA, etc.) and Eaton’s global EHS standards.Partner with the Health & Safety team to promote a zero-incident workplace culture. Qualifications Education Bachelor’s degree (Master’s preferred) in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or a related technical field. Experience 8+ years of progressive experience in process engineering within aerospace, defense, or high-reliability manufacturing environments.Proven leadership experience managing teams, including direct oversight of maintenance functions.Strong background in aluminum vacuum brazing, machining, and thermal management product manufacturing.Demonstrated success with lean manufacturing, Six Sigma (Black Belt preferred), and continuous improvement methodologies. Skills & Competencies Deep knowledge of process optimization, equipment reliability, and factory management systems.Experience with CMMS software (FIXX preferred).Excellent leadership, communication, and project management skills.Ability to thrive in a matrixed organization and drive results through cross-functional collaboration.Familiarity with aerospace quality standards (AS9100, ITAR, etc.). What We Offer Eaton offers a competitive compensation package, comprehensive benefits, and opportunities for professional growth within a global organization committed to innovation and sustainability. If you are a results-oriented leader passionate about precision manufacturing and operational excellence, we invite you to apply and help shape the future of aerospace thermal management solutions at Eaton in Woburn. Base compensation range $140,000- $150,000 plus bonus opportunity. Interview Requirements And Candidate Privacy Notice All positions may require participation in video and in-person interviews as part of the hiring process. All candidates will be evaluated based on job-related competencies, and all candidates’ privacy rights and data security will be protected in accordance with applicable laws. All Job Posting Locations Woburn Remote Type On-Site EEO Statement We are committed to ensuring equal employment opportunities for job applicants and employees. Our recruitment processes use balanced selection criteria and avoid unlawful discrimination against applicants on the basis of their age, color, disability, marital status, national origin, gender, gender identity, genetic information, race or racial origin, religion, sexual orientation or any other status protected or required by law.