Process Engineer – Automation and Materials Handling

Responsibilities

• Design, develop, and support automated and semi-automated material handling systems, including conveyors, robotics, automated guided vehicles (AGVs), gantries, lifts, and transfer systems.
• Support integration of automation and material handling systems with manufacturing processes, utilities, and facility infrastructure.
• Develop and document process and system designs, including process flow diagrams (PFDs), system layouts, equipment specifications, and automation architectures.
• Select, specify, and procure automation and material handling equipment, sensors, controls, and related components.
• Collaborate with controls, electrical, mechanical, and facility engineering teams to ensure seamless system integration.
• Support process automation efforts, including sensor selection, control logic development, data acquisition, and system validation.
• Perform process analysis, simulations, and throughput modeling to optimize material flow, capacity, reliability, and safety.
• Support installation, commissioning, and start-up of automation and material handling systems.
• Develop standard operating procedures (SOPs), maintenance plans, and troubleshooting guides for automated systems.
• Support quality assurance activities, including inspections, testing, and documentation to ensure compliance with safety, regulatory, and operational requirements.
• Identify and implement continuous improvement opportunities related to automation efficiency, system reliability, and operational safety.
• Participate in hazard analyses and safety reviews related to automated equipment, robotics, and material handling operations.
• Provide technical guidance and mentoring to junior engineers and technicians supporting automation and material handling systems.
• Participate in cross-functional teams to standardize engineering workflows, automation standards, and documentation practices.
• Maintain professional communication and documentation standards in all interactions.

Qualifications

• Bachelor’s degree in Mechanical, Electrical, Industrial, Mechatronics, Chemical, or related Engineering discipline from an ABET EAC–accredited program is required.
• 5 years or more of relevant work experience is preferred. Advanced degrees may be in lieu of some years of experience.
• Experience with automation systems and material handling equipment in manufacturing or industrial environments is required.
• Experience with robotics, conveyors, AGVs, automated storage and retrieval systems (ASRS), or similar material handling technologies is strongly preferred.
• Experience developing or supporting automated process systems, including sensors, PLCs, HMIs, and industrial control systems.
• Ability to develop and interpret process and system documentation, including layouts, equipment specifications, and flow diagrams.
• Experience supporting equipment installation, commissioning, and operational troubleshooting.
• Knowledge of applicable safety standards and codes related to automation and material handling systems.
• Familiarity with lean manufacturing principles and throughput optimization.
• Experience with 2D and or 3D engineering and manufacturing tools is preferred.
• Strong analytical, problem-solving, and communication skills.