Process Engineer

About the role

The Process Engineer is responsible for designing, developing, implementing, and continuously improving manufacturing processes that deliver world-class safety, quality, productivity, and cost performance in a high-volume automotive manufacturing environment. This role partners closely with Production, Quality, Maintenance, and Engineering teams to support new product launches, automation initiatives, robotics integration, PLC-controlled equipment, process validation, and continuous improvement projects while ensuring compliance with IATF 16949, VDA 6.3, and customer-specific requirements.

Responsibilities

• Develop, implement, and optimize manufacturing processes
• Analyze production data and implement corrective actions
• Sustain APQP deliverables (Process Flow, PFMEA, Control Plan)
• Maintain process documentation (work instructions, SOPs)
• Collaborate with Quality, Production, and Maintenance teams
• Support new equipment installation and process improvements
• Monitor process KPIs (scrap, yield, cycle time)
• Participate in audits and compliance activities
• Support training and development of operators

Qualifications

• Bachelor’s degree in mechanical, Industrial, or Manufacturing Engineering
• Knowledge in PLC (Allen Bradley / Keyence)
• Knowledge in Keyence Cameras and Scanner systems
• Knowledge in 6 Axis Kuka Robots and AI vision systems is preferred
• 3–5 years of experience in automotive manufacturing preferred
• Knowledge of Lean, Six Sigma, and continuous improvement methodologies
• Experience with APQP, PFMEA, Control Plans, SPC, and MSA
• Strong problem-solving and analytical skills

Physical Demands

• Ability to stand, walk, and move around the manufacturing floor for extended periods
• Occasional lifting up to 25 lbs
• Manual dexterity for tools and equipment
• Ability to wear PPE (safety glasses, gloves, steel-toe boots)

Safety Requirements

• Follow all EHS and OSHA safety protocols
• Participate in safety training and emergency drills
• Adhere to Lockout/Tagout (LOTO) procedures
• Maintain safe and hazard-free work environment

Competencies

• Collaborates: Works effectively across functions to achieve common goals. Build strong relationships with stakeholders
• Nimble Learning: Quickly adapts to change and learns new skills
• Think Like an Owner: Takes accountability for results and process performance. Make decisions with cost, quality, and efficiency in mind

Bonus Points

• If You Have: Experience supporting IATF 16949 and VDA 6.3 environments
• Experience participating in audits and compliance programs
• Strong cross-functional collaboration and stakeholder management skills
• Experience training operators and supporting shop floor initiatives

How to Apply

Apply online at www.johnsonelectric.com