Process Engineer
Responsibilities
Implement and practice good safe working practices, through compliance with all federal, state, local and Novelis programs, procedures, and regulations
Support the plants EHS processes by actively participating in the plants PSEA Audits.
Validate the conditions of the mill gauge system through routine checks
Compile reports to trend mill gauge data and make system adjustment requests as necessary
Ensure the Quality Management System (QMS) is established implemented and maintained.
Ensure that critical gauge calibration procedures and records are established, implemented, and maintained
Maintain the integrity of QMS documentation for auditing
Support and train in Lean/Six Sigma/Belt initiatives to remove variability and reduce cost to improve quality and reduce the cost of manufacturing operations
Facilitate corrective actions within the manufacturing operation and validate efficiency
Investigate customer complaint issues and identify root cause
Analyze and report data on manufacturing performance
Communicate scorecard ratings to metal suppliers
Provide feedback to operators on the quality rejects, claims and recovery through communications and/or quality alert
Document defects and analyze root causes for scrap and major sources of waste on the line
Serve as primary liaison between suppliers in reporting/handling incoming metal quality issues/complaints.
Develop, optimize, maintain, and supply product routing pass schedules to Production Control for existing and new products.
Make supplier and customer visits when necessary
Coordinate trials and development activities with Production Control and PCT.
Qualifications
- B.S. in Engineering, Science or Applied Statistics
- 3 – 5 years in an engineering / manufacturing related field or equivalent
- Expert level in Excel and Minitab. knowledge of Microsoft SQL databases
- Python language programming
- Fully fluent in Microsoft Office with strong Power Point skills
- Statistical knowledge and experience with Statistical Software such as Mini Tab
- Exposure to databases and queriable functions
- Aluminum Rolling Theory and Practice
- Understanding supplier relationships and communication
- Ability to define problems, collect data, establish facts, and draw valid conclusions
- Experience with PPAP, Control Plans, FMEA’s, and 8D problem solving techniques
Preferred Qualifications
- B.S. in Metallurgical Engineering or Related Engineering field
- Knowledge of IBA (SCADA)
- Background in Aluminum manufacturing
Pay
TBD
Schedule
TBD
Benefits
Medical, dental and vision insurance
Health savings accounts – Company Funded Health Savings Account (HSA) and Health Reimbursement Account (HRA)
Company-paid basic life insurance and Additional voluntary life coverage
Paid vacation and competitive personal time off
401(k) savings plan with company match
Retirement savings plans – medical and prescription drug coverage through private exchange
Employee assistance programs – available 24/7 to you and your family
Wellness and Work Life Support - career development and educational assistance
Location Profile
Novelis’ Terre Haute facility is located in the center of the Wabash Valley about an hour drive from Indianapolis. The region is named for the nearby Wabash River. The facility’s 175 employees produce world-class light gauge aluminum that is used in the production of aluminum foil containers and household foil. Through the Novelis Neighbor program employees enjoy long-term partnerships with the United Way, Habitat for Humanity, Salvation Army and many other nonprofits providing support in Safety, STEM and Recycling. Home to five higher education institutions Terre Haute offers a host of cultural and recreational activities.
What We Offer
Novelis benefits say a lot about how we care for each other. Our employees and their families have many different needs. As a result, our benefits offer choices on many levels and are high in quality, competitive in the marketplace, and affordable. These are a few of the benefits we offer to support you and your family’s well-being: