Process Control Technician (6am-2pm)

Principal Duties And Responsibilities

• Develop and maintain standardized die casting process parameters.
• Set up and optimize die casting machines for new and existing production.
• Monitor critical process variables including: Melt temperature, Die temperature, Shot profiles, Injection speeds, Intensification pressure, Fill time, Cycle time, Lubrication parameters.
• Analyze casting defects including: Porosity, Cold shuts, Blisters, Flash, Soldering, Misruns, Shrinkage.
• Perform root cause analysis using process data.
• Establish and maintain documented process sheets and machine setup instructions.
• Work with quality personnel to improve first-pass yield and reduce scrap.
• Absorb and assist in die tryouts and new product launches.
• Recommend tooling, process, or equipment improvements.
• Validate process changes through production trials.
• Ensure compliance with customer specifications and quality standards.
• Train operators and setup technicians on approved process standards.
• Participate in continuous improvement and lean manufacturing initiatives.

Qualifications

• 2+ years of experience in a manufacturing or industrial environment, preferably in high-pressure aluminum die casting, casting operations, machining, maintenance, automation, or similar production processes.
• Strong understanding of: Aluminum alloys, Vacuum die casting (preferred), Thermal management, Die lubrication systems, Hydraulic systems, Robot automation.
• Working knowledge of computer applications used for communication, documentation, and reporting.
• Familiarity with X-ray analysis of castings.
• Knowledge of IATF 16949 quality requirements.

Skills

• Strong analytical and troubleshooting skills.
• Ability to interpret production and quality data.
• Excellent communication and teamwork.
• Strong organizational skills and attention to detail.
• Ability to manage multiple priorities in a fast-paced manufacturing environment.

About

Orion Casting has a strong commitment to the principle of diversity, and in that spirit seeks a broad spectrum of candidates including women, minorities, veterans, and people with disabilities. Individuals with disabilities desiring accommodations in the application process should notify the hiring department by the application deadline.