Process Automation Engineer (DeltaV)

Wunderlich-Malec Engineering (WM) is a 100% employee-owned ESOP and one of the largest and most well-established engineering companies in the United States. When you join WM you become part of a company that is: 100% employee-owned with 40+ years of industry history, an ENR (Engineering News Record) Top 500 firm, and rated as a top System Integrator Giant.

About the role

This position is responsible for designing, implementing, and maintaining process automation solutions for pharmaceutical process applications utilizing the Emerson DeltaV distributed control system (DCS).

Responsibilities

• Design, implement, and maintain process automation solutions for pharmaceutical process applications using Emerson DeltaV DCS.
• Familiarity with ISA-88 Batch; collaborate with cross-functional teams to gather requirements and translate them into technical specifications.
• Integrate Emerson DeltaV systems with various process equipment, instruments, and control devices to ensure seamless operation and data exchange.
• Develop custom control strategies, logic, and sequences using DeltaV programming languages (e.g., Function Block Diagrams, Sequential Function Charts).
• Configure communication protocols (e.g., OPC, Modbus) for interfacing with third-party devices and systems.
• Conduct thorough testing of Emerson DeltaV configurations to verify system performance, functionality, and compliance with user requirements and regulatory standards.
• Prepare and execute validation protocols, including IQ/OQ/PQ, and generate documentation in accordance with GMP guidelines.
• Provide technical support and troubleshooting assistance to resolve issues related to Emerson DeltaV systems, including alarms, deviations, and process disturbances.
• Understand aspects of deploying automation systems in IT-based environments, including server/client virtualization, managed networks, cybersecurity, and domain authentication.
• Act as lead on some projects, interfacing directly with clients and providing guidance to junior-level engineers.
• Ensure compliance with all regulations, codes, etc., as they apply to the contract and project.
• Up to 30% domestic travel as needed and customary for the occupation.

Requirements

• BS in Electrical or Chemical Engineering is preferred.
• 5-15 years of experience in the following areas is preferred:
  • Strong knowledge of regulatory requirements governing pharmaceutical manufacturing (e.g., FDA, GMP, GAMP).
  • Proficiency in programming languages and tools used in Emerson DeltaV programming (e.g., DeltaV Function Blocks, Control Studio).
  • Familiarity with process instrumentation, control valves, and fieldbus communication protocols.
  • Excellent problem-solving skills and ability to troubleshoot complex automation issues.
  • Effective communication skills with the ability to collaborate with cross-functional teams and communicate technical concepts to non-technical stakeholders.

Physical Demands

• Seeing, color perception, hearing, listening, clear speech, dexterity in hands.
• Driving, lifting, climbing, and ability to mount and dismount equipment, pushing, and pulling.

Working Conditions

• Standard office environment, onsite office environment, and diverse industrial environments.
• Frequent PC usage, copy machines, and phones.

Pay

The expected salary range is $120,000 to $180,000 per year based on qualifications, plus a discretionary bonus and employee stock program.