Jobs · Engineering · Illinois

Prd Mfg QA Engineer B

Yaskawa America, Inc. - Drives & Motion Division · Buffalo Grove, IL · 3 mo ago
Engineering$91k–$97k/yrFull-time

Duties

  • Troubleshoot and perform root cause analyses of failures and create corrective action plans for systemic and daily quality issues and component failures
  • Inspect, segregate, and modify components or finished goods inventory
  • Analyze products and advise on the authorization or restriction on the use of suspect products for production or sale to customers
  • Evaluate the impact of suspended product decisions on production stoppages and customer requirements
  • Plan and ensure the implementation of new products from the design phase to volume production
  • Create and ensure project launch schedules
  • Cookordinate regular launch status meetings
  • Create and control all product related master data
  • Create manufacturing work instructions and implement line balancing
  • Advise the design team regarding manufacturability
  • Train employees
  • Cookordinate the construction of engineering prototypes
  • Respond to requests for customer specified product
  • Evaluate product design to develop the necessary production procedures and processes
  • Create customer promise dates
  • Maintain processes to assure product quality
  • Analyze quality data and trends
  • Create product quality performance reports for customers and for internal use
  • Interface with customers to determine root causes of product failures
  • Communicate corrective actions to customers
  • Create and approve packing methods for shipment of products according to International Safe Transit Association guidelines
  • Investigate and analyze product and process changes
  • Create and oversee engineering change order implementation within the Supply Chain and Production groups
  • Participate in ISO and customer audits
  • Support communication with auditing agencies and customers to resolve open issues
  • Plan and lead supplier audit teams and evaluate or approve new suppliers for use
  • Conduct regular supplier quality meetings to evaluate overall supplier quality
  • Prepare and control departmental budgets for production related capital projects and factory expense
  • Manage capital implementation projects according to budget
  • Identify and implement opportunities for continual improvement, including cost reduction, process improvements, design changes, component substitutions, supplier changes, and labor savings
  • Provide cost analysis in the form of return on investment, breakeven analysis, and annual total
  • Review supplier requests for design changes to evaluate their impact on product design and authorize appropriately
  • and Participate in company-sponsored activities, including the employee suggestion program, quality training, and the safety committee.
  • Requirements

    • Bachelor's or foreign degree equivalent in Industrial Engineering or Mechanical Engineering, or related field
    • Three years of experience in the job offered or in engineering manufacturing
    • Experience performing root cause analysis of manufacturing issues and drafting corrective action reports
    • Preparing documents for production planning and scheduling and ATP
    • Preparing paperwork to document material needs
    • Product data management
    • Reading mechanical drawings and electrical schematics
    • Standardizing costing with suppliers
    • Conforming to ISTA product packaging standards

    Qualifications

    • Requires experience performing root cause analysis of manufacturing issues and drafting corrective action reports
    • Preparing documents for production planning and scheduling and ATP
    • Preparing paperwork to document material needs
    • Product data management
    • Reading mechanical drawings and electrical schematics
    • Standardizing costing with suppliers
    • Conforming to ISTA product packaging standards

    Skills

    • Experience in troubleshooting and performing root cause analyses of failures and creating corrective action plans
    • Experience in inspecting, segregating, and modifying components or finished goods inventory
    • Experience in analyzing products and advising on the authorization or restriction on the use of suspect products for production or sale to customers
    • Experience in evaluating the impact of suspended product decisions on production stoppages and customer requirements
    • Experience in planning and ensuring the implementation of new products from the design phase to volume production
    • Experience in creating and ensuring project launch schedules
    • Experience in coordinating regular launch status meetings
    • Experience in creating and controlling all product related master data
    • Experience in creating manufacturing work instructions and implementing line balancing
    • Experience in advising the design team regarding manufacturability
    • Experience in training employees
    • Experience in coordinating the construction of engineering prototypes
    • Experience in responding to requests for customer specified product
    • Experience in evaluating product design to develop the necessary production procedures and processes
    • Experience in creating customer promise dates
    • Experience in maintaining processes to assure product quality
    • Experience in analyzing quality data and trends
    • Experience in creating product quality performance reports for customers and for internal use
    • Experience in interfacing with customers to determine root causes of product failures
    • Experience in communicating corrective actions to customers
    • Experience in designing and implementing factory equipment
    • Experience in creating factory layouts and incorporating new equipment
    • Experience in designing and approving packing methods for shipment of products according to International Safe Transit Association guidelines
    • Experience in investigating and analyzing product and process changes
    • Experience in creating and overseeing engineering change order implementation within the Supply Chain and Production groups
    • Experience in participating in ISO and customer audits
    • Experience in supporting communication with auditing agencies and customers to resolve open issues
    • Experience in planning and leading supplier audit teams and evaluating or approving new suppliers for use
    • Experience in conducting regular supplier quality meetings to evaluate overall supplier quality
    • Experience in preparing and controlling departmental budgets for production related capital projects and factory expense
    • Experience in managing capital implementation projects according to budget
    • Experience in identifying and implementing opportunities for continual improvement, including cost reduction, process improvements, design changes, component substitutions, supplier changes, and labor savings
    • Experience in providing cost analysis in the form of return on investment, breakeven analysis, and annual total
    • Experience in reviewing supplier requests for design changes to evaluate their impact on product design and authorizing appropriately
    • and Experience in participating in company-sponsored activities, including the employee suggestion program, quality training, and the safety committee.

    Benefits

    Visit this link for more information about benefits.

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