PLC Technician I

About the Role

The Programmable Logic Controller (PLC) Technician is responsible for planning, directing, executing, and finalizing projects related to programmable logic controls (PLC) and human machine interface (HMI). This role requires working knowledge of technical details, industry expertise, and a commitment to thorough planning, continuous improvement, quality, and customer service.

Responsibilities

• Tests faulty equipment to diagnose malfunctions using test equipment or software, applying knowledge of electronic units and systems.
• Inspects components of industrial equipment for accurate assembly and installation, referencing blueprints, schematics, manuals, or other specifications.
• Installs repaired equipment in various settings.
• Troubleshoots and repairs equipment and HMI control devices.
• Uses and maintains electrical-related software programs.
• Works with the corporate IT department on data transfer and reporting requirements.
• Provides technical expertise in automation and systems to team members.
• Trains and provides job aids, SOPs, and written instructions to peers, team members, and operating and maintenance personnel.
• Installs and maintains Inverter control packages.
• Installs, troubleshoots, and maintains Communications Networks (fiber and copper).
• Responds to "call-ins" outside of work schedule.
• Provides professional service and works continuously to improve existing systems and new projects.
• Works effectively, efficiently, and positively with minimal supervision.
• Adheres to safety, food safety, quality, and Good Manufacturing Practices regulations.
• Reports safety, food safety, and quality problems to personnel with authority to initiate action.

Requirements

• High School Diploma or GED.
• Two years' experience in development, installation, and troubleshooting of PLC, HMI, and motor control systems.
• Knowledge of and experience working with Microsoft Office, MS-DOS, Windows 95, Windows NT, Windows 2000, and Windows XP in a multi-domain environment.
• Specialized training in PLC control and machine control, including:
  • Ladder logic.
  • Function Block Diagram.
  • Statement List.
  • File Structure and program organization.
  • Documentation (Instruction, rung, section).
  • Functional requirements specification.
• HMI knowledge, including object types, screen layouts, animation, alarms, and scripting.
• Knowledge of NEC codes, NFPA codes, IEC codes, etc.
• Diagnostic and analytical skills.
• Ability to read and understand drawings for electrical controls and mechanical parts.
• Ability to work flexible hours to meet project/task deadlines.

Skills

• Ability to read and interpret documents such as safety rules, operating and maintenance instructions, and procedure manuals.
• Ability to write routine reports and correspondence.
• Ability to speak effectively before groups of customers or employees.
• Ability to calculate figures and amounts such as discounts, interest, commissions, proportions, percentages, area, circumference, and volume.
• Ability to apply concepts of basic algebra and geometry.
• Ability to apply common-sense understanding to carry out instructions furnished in written, oral, or diagram form.
• Ability to deal with problems involving several concrete variables in standardized situations.

Physical Demands

• The employee must occasionally move and/or lift up to 50 pounds.
• Specific vision abilities required include close vision, depth perception, and the ability to adjust focus.

Work Environment

• While performing the duties of this job, the employee is occasionally exposed to moving mechanical parts and risk of electrical shock.
• The noise level in the work environment is usually moderate to loud.