Plastics Processing and Mold Change Specialist

About the role

Own stable, efficient, and safe injection molding processes that hit quality targets every time.

• High uptime across presses via proactive monitoring and swift issue resolution.
• Accurate mold changeovers with utilities connected, alignment verified, and mold protection confirmed.
• Processes locked to Master Setup Sheets with parameters documented and controlled.
• First-piece approvals and in-process checks completed with proper gauges and measurement tools.
• Defects like short shots, flash, splay, burns, and warpage eliminated through root cause analysis and corrective action.
• Reduced internal/external PPM through disciplined processing and continuous improvement.
• Safety-critical devices (guards, interlocks, drop bars, switches) checked and functional at all times.

Responsibilities

• Set up, start up, shut down, and troubleshoot injection molding machines and auxiliary equipment.
• Load, verify, and adjust temperatures, pressures, transfer positions, cycle times, and drying profiles.
• Monitor production and make data-driven adjustments to maintain quality and throughput.
• Answer operator concerns, respond to machine alarms, and correct process issues promptly.
• Reduce scrap and nonconforming output through process improvements and by coordinating mold maintenance.
• Operate forklifts, pallet jacks, overhead cranes, and other material handling equipment when certified/authorized.
• Flag equipment concerns and collaborate with maintenance for quick fixes and preventative actions.
• Verify material identity, lot traceability, and drying requirements; handle virgin and regrind correctly.
• Maintain setup sheets, process logs, downtime and scrap reporting, plus ERP transactions with accuracy.
• Participate in setup reduction and mold change initiatives to elevate throughput and OEE.
• Keep the workspace audit-ready with 5S and housekeeping discipline.
• Communicate process changes and shift updates to supervisors and incoming shifts.
• Coach and mentor operators and fellow technicians on standards, quality, and safety.
• Support CI projects across safety, quality, delivery, productivity, and cost.
• Perform other related tasks as assigned.

Requirements

• High School Diploma or GED.
• Effectiveness, efficiency, and safety focus in a busy manufacturing environment.
• Multitasking ability and adherence to written work instructions.
• Ability to pass both written and performance tests for hi-lo (forklift) operation.
• Forklift experience and compliance with all forklift safety rules.
• 2–3+ years of hands-on injection molding with mold change experience.
• Working knowledge of thermoplastics, tooling safety, mold setup, and processing.
• Blueprint, setup sheet, and technical document literacy.
• Mechanical aptitude with strong troubleshooting skills.
• Willingness to work overtime and flexible shifts, including nights/weekends.

Preferred Qualifications

• 5+ years in plastics manufacturing with similar responsibilities.
• Exposure to IATF-based production and quality systems.
• Experience training others and leading by example.
• History of CI and safety contributions.
• Familiarity with scientific molding (RJG, Decoupled Molding).

Physical Requirements

• Lift/push/pull up to 50 lbs.
• Stand, stoop, twist, climb, and perform repetitive tasks over long shifts (8–12 hours).
• Bend forward/downward at the waist 45°+ and below the waist to ground level.
• Work near hot molds, presses, cranes, and in tight spaces.
• Use hands/fingers for grasping and handling.
• Reach above the head and at/below shoulder height.
• Navigate ramps and stairs.
• Hear and distinguish speech/alarms; frequent proximity to machinery with moderate noise.
• Close vision (≤20 inches) and color recognition.
• Hands-on tasks 60–80% of the time with some desk/computer work.
• Tolerate facility temperatures up to 90°F and fluctuating hot/cold environments.
• Work independently with limited supervision.
• Remain stationary 50%–100% of the shift as needed.
• Climb on/off forklifts and standing lifts; access trailers, steps, and ladders.
• Comfort with heights; frequent exposure to moving parts, fumes, vibration, and potential electrical shock; work at high, precarious places.

Benefits

• Competitive hourly pay aligned to your skills and experience.
• Comprehensive benefits with free medical/HSA for employees earning under $75,000 annually who elect individual coverage.
• 401(k) plan to invest in your future.
• Generous PTO and paid holidays.
• Weekly uniforms at no cost.
• Annual boot allowance for qualifying safety toe footwear.
• Diverse tooling exposure and real-world problem solving that grow your skills fast.