Plant Continuous Improvement Manager

About the role

We are seeking a highly motivated and strategic Continuous Improvement Manager to lead process optimization and operational excellence initiatives across our manufacturing plant specializing in chillers for data centers.

Responsibilities

• Lead the deployment of the LMS (Lean Management System) rooted in Daily Management, aligned and focused on 80/20 improvement driving accountability at all levels of the organization.
• Develop and drive a plant-wide continuous improvement roadmap that aligns with business goals and enhances operational efficiency.
• Create, maintain and implement the Ideal state VSM (Value Stream Map) and transformation plan for the site.
• Responsible for Customer TAKT requirements by identifying and implementing strategies to achieve the required capacity to meet the Customer schedules @ 98% or greater OTD.
• Develop and deploy the lead one, teach one philosophy in deployment of the CI acumen across the Data Center organization.
• Serve as the subject matter expert with respect to Lean practices and tools. Develop the playbook/matrix for the application of such tools.
• Lead Lean, Six Sigma, and Kaizen initiatives to optimize manufacturing processes, reduce variability and improve product quality.
• Implement and oversee standard work processes, automation opportunities and best practices for sustainable improvements.
• Cross-Functional Leadership & Change:
  • Collaborate with leadership, operations, engineering, and supply chain teams to identify and prioritize improvement projects.
  • Serve as change agent, ensuring that new processes are adopted and sustained across all levels of the organization.
  • Train and mentor employees on continuous improvement methodologies, fostering an environment of innovation and accountability.
  • Lead and facilitate Kaizen events, workshops, and cross-functional problem-solving sessions to drive engagement and results.
• Performance Measurement & Data Driven Decision Making:
  • Develop and build a Daily Management System to track key performance indicators (KPI’s) to measure the success of improvement initiatives.
  • Utilize data analytics, root cause analysis (RCA), and statistical process controls (SPC) to drive decision making continuous improvement efforts.
  • Conduct regular (LPA) Layered Process Audits and assessments to ensure processed adherence and identify further improvement opportunities.
• Efficiency & Cost Reduction:
  • Lead cost-reduction initiatives through value stream mapping, cycle time reduction, and process reengineering.
  • Optimize material flow, inventory management, and resource allocation to enhance throughput and reduce operational costs.
  • Drive improvement in energy efficiency and sustainability within manufacturing operations.

Qualifications

• Bachelor’s degree in Engineering, Manufacturing, Business, or a related field (Master’s degree preferred).
• 5+ years of experience in continuous improvement, Lean manufacturing or operational excellence within a manufacturing environment.
• Proven expertise in Lean, Six Sigma (Green or Black Belt preferred), Kaizen, and other process improvement methodologies.
• Strong knowledge of manufacturing processes, industrial engineering, and production systems—preferably in HVAC, refrigeration, or related items.
• Experience with ERP/MES systems, data analytics tools, and process automation technologies.
• Exceptional leadership, communication, and facilitation skills within a track record of driving cultural transformation and operational excellence.
• Able to work cross-functionally and influence stakeholders at all levels without direct authority.
• Proficiency in problem-solving tools such as FMAIC, MEA, SPC, and root cause analysis.
• 2+ years in supplier quality, manufacturing quality, or a related role (experience in industrial HVAC, refrigeration, or data center cooling preferred).
• Understanding of manufacturing processes, experience with quality tools, and knowledge of ISO 9001.
• Strong analytical mindset with experience using 8D, RCA, CAPA, Six Sigma, or Lean methodologies.
• Able to work effectively with internal teams and external suppliers to resolve issues and drive improvements.
• Bachelor’s degree in Mechanical, Industrial, Electrical Engineering, or related field.
• Willingness to travel to supplier locations as needed (domestic and international).