Jobs · Information Technology · Virginia

Metrology & Inspection Engineer

Touchdown Labs · Independent Hill, VA · 3 wk ago
Information TechnologyFull-time

About the role

Touchdown is engineering the manufacturing behind storage, memory systems, and other chips. This role helps turn a buyer's physical result into a qualified process or a defensible decision to use an existing supplier. Advanced packaging is our intended first fab class; no production fab is operating today. You will decide how a candidate process is measured before anyone calls it qualified. Select methods for the features and defects that matter, establish calibration and measurement-system performance, and connect inline results to electrical, package, and reliability outcomes. This is an independent evidence role: when a measurement cannot support a release claim, the material stays on hold.

Responsibilities

  • Specify independent measurements for dimensions, alignment, thickness, surfaces, defects, and package integrity.
  • Select measurements for each CTQ and specify gauge capability before process comparisons.
  • Establish calibration, reference artifacts, sampling, tool correlation, and data lineage.
  • Separate true process variation from measurement bias or repeatability error.
  • Compare destructive and nondestructive methods and quantify what each can miss on the chosen workpiece.
  • Set tool matching, reference standards, review thresholds, and escalation for out-of-control or ambiguous results.
  • Produce a measurement-system analysis with tool correlation, uncertainty, sampling, and pass/fail limits.
  • Develop a measurement plan linking each CTQ to tool, method, frequency, owner, and reject rule.
  • Create a gauge qualification report with uncertainty and cross-tool correlation.
  • Assemble a measurement-system qualification packet with standards, repeatability, bias, uncertainty, sampling plan, and release limits.
  • Ensure independent reviewers can trust the measurement behind a release decision.
  • Verify the measurement system detects defects that matter to the customer.
  • Enable two qualified reviewers to reproduce the same disposition from the same calibrated evidence.
  • Use inline signals to predict or explain final test and reliability outcomes within stated uncertainty.

Requirements

  • Gauge selection, calibration, sampling, measurement uncertainty, and semiconductor inspection.
  • Owned semiconductor or packaging metrology and inspection methods.
  • Ability to run MSA, gauge R&R, correlation, and uncertainty analyses.
  • Ability to set pass/fail limits without silently moving them after results arrive.
  • Experience building and maintaining measurement or inspection recipes and control charts.
  • Ability to investigate measurement drift separately from process drift and document the difference.

Qualifications

  • Helpful experience with optical, X-ray, acoustic, profilometry, or electrical inspection.
  • Experience with automated defect classification.
  • Background in advanced-package inspection.
  • Experience correlating to electrical test and failure analysis.

Skills

Optical, electron, X-ray, dimensional, electrical, mechanical, and surface measurements as applicable; calibration, gauge repeatability and reproducibility, sampling, recipe control, defect classification, SPC, capability, and measurement-data lineage.

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