Mechanical Engineer
System One · Germantown, MD · Yesterday
Information TechnologyContract
Responsibilities
- Lead end-to-end hardware development for AERO mobile solution, from conceptual design through production and in-service operation
- Interact with various stakeholders to ensure project alignment and success
- Own design, hardware verification, and qualification testing
- Support production ramp-up and field deployment activities
- Define design criteria, collaborate cross-functionally to refine requirements, and drive system-level optimization
- Rapidly develop and refine design solutions to support system trade studies and influence overall product direction
- Lead design reviews and partner with internal certification team to qualify components and systems
- Develop detailed production drawings using GD&T, conduct tolerance stack-up analyses, and ensure manufacturability and performance
- Drive design for manufacturability (DFM) by simplifying designs, reducing parts, and implementing error-proofing strategies
- Establish and optimize the product lifecycle from supply chain through final integration, balancing cost, quality, and complexity
- Collaborate with cross-functional partners to design and implement efficient in-house production capabilities
- Plan and execute environmental and performance testing to validate designs and ensure compliance with requirements
- Own product delivery timelines across all phases—concept, design, build, and service—while continuously improving reliability and performance
Requirements
- Bachelor's degree in mechanical engineering, aerospace engineering, or related technical field
- 6+ years of experience with mechanical/electromechanical design, analysis, testing, and/or manufacturing
- Strong foundation in mechanical engineering principles, including statics, dynamics, thermodynamics, and materials
- Proven experience in hardware design and development for complex systems, preferably in aerospace or high-reliability environments
- Proficiency in CAD tools (e.g., Creo, SolidWorks) and engineering analysis methods including FEA and CFD
- Experience performing hand calculations and validating designs through analytical and simulation approaches
- Knowledge of electronic board assembly design, including mechanical integration, mounting strategies, and thermal management
- Working knowledge of electronics design across chip-level, package-level, and board-level integration
- Deep understanding of GD&T and tolerance stack-up analysis for production-ready designs
- Knowledge of DFM and DFA principles
- Familiarity with FAA certification processes and regulatory standards (e.g., DO-160, FARs)
- Experience conducting environmental and performance testing, including validation and verification methods
- Strong problem-solving skills in fast-paced, iterative development environments
- Excellent communication and collaboration skills for multidisciplinary team work
- Able to manage multiple priorities and product development timelines
- Attention to detail with a focus on reliability, performance, and continuous improvement
- Experience with aircraft systems or avionics hardware integration
- Familiarity with RF, EMI/EMC considerations in hardware design
- Experience supporting high-rate production environments or in-house manufacturing lines
- Knowledge of supply chain, production processes, and lifecycle management
- Advanced degree in Mechanical Engineering or related field
Benefits
- Health and welfare benefits coverage options including medical, dental, vision, spending accounts, life insurance, voluntary plans, as well as participation in a 401(k) plan
Pay
- Negotiable based on experience and qualifications
Schedule
- Full-time