Manufacturing Systems Engineer: Automation - PLC

About the role

Join our newest and most advanced drug substance manufacturing plant, the Amgen FleX batch facility. This facility combines the latest in disposable technologies with traditional stainless steel equipment to offer maximum flexibility in operations. It features state-of-the-art drug substance manufacturing technologies with embedded industry 4.0 capabilities and integrates sustainability innovations to reduce carbon and waste, aligning with Amgen's goal to be carbon-neutral by 2027.

Responsibilities

• Develop and maintain automation solutions using various PLC's such as Allen Bradley, Siemens, etc. and integration with the Emerson DeltaV system.
• Develop and maintain Supervisory Control and Data Acquisition system (SCADA), Trailblazer reporting system, and equipment PLCs and interface hardware.
• Support standalone system implementation and start-up, participate and provide technical guidance in the control panel / Human Machine Interfaces (HMI) layout and design including power distribution, grounding requirements, I/O assignments, etc.
• Work with process subject matter experts (SMEs) to understand key process requirements and transform them into digital automated solutions.
• Assist in continuous improvement and innovation initiatives for efficient operation and sustainability improvements of standalone systems.
• Collaborate with business partners to understand how standalone systems can improve workflow and productivity. Synthesize requirements from clients, customers, or end-users to develop the best automation solutions.
• Provide clear documentation for delivered solutions and processes; work closely with QA partners while supporting computerized systems validation processes in a GxP environment. Maintain Data Integrity Assessments with the current Amgen and Industry standards.
• Build the business processes to support the project scope in alignment with project timelines. Develop detailed specification and engineering policies and procedures that affect multiple organizational units.
• Support functional area projects focused on improving process equipment/utilities/facilities as well as large/sophisticated capital projects to integrate new drug substance manufacturing technologies into the facility.
• Support technical root cause analysis, incident investigations, and troubleshooting on standalone systems.
• Support new product introductions (NPI) or new technology introductions by performing automation engineering assessments, implementing automation system configuration changes, and supporting engineering and process qualification runs as applicable.
• Assist with Day-to-Day Operational Support including: 24 x 7 Onsite/On Call Operational Support, Troubleshooting Support to Standalone Systems, Preventative and Corrective Maintenance, and Automation System spare parts management.

Requirements

• High School Diploma / GED and 8 years of Engineering experience OR Associates Degree and 6 years of Engineering experience OR Bachelors Degree and 2 years of Engineering experience OR Masters Degree

Qualifications

• Direct knowledge of PLC design, experience in controls engineering and troubleshooting with GMP biopharmaceutical production facility and utility equipment/systems automation such as autoclaves, parts washers, clean steam generator, WFI pretreatment RO, WFI stills, filter integrity testers, wastewater treatment systems, and integrating various OEM automation software.
• Extensive understanding and background in programming, design, installation, and lifecycle management of standalone controls, PLC, and field device/instrumentation technologies.
• Experience with Rockwell industrial automation hardware and systems, ability to perform sophisticated troubleshooting activities, System Integration using OPC, Foundation Fieldbus, Profibus, and DeviceNet technologies.
• Experience with continuous improvements resulting in enhanced safety, system reliability, and productivity (e.g., cycle times, and reduced plant utilities usage etc.) related to Drug Substance Plant Operations.

Skills

• Strong technical writing and communication/presentation skills.

Benefits

Amgen offers competitive and comprehensive Total Rewards Plans that are aligned with local industry standards. These plans include:

• Base Salary
• Health Insurance
• Retirement Savings Plan
• Employee Assistance Program
• Flexible Spending Accounts
• Wellness Programs
• Professional Development Opportunities
• Flexible Work Arrangements

Pay

Competitive compensation package based on experience and qualifications.

Schedule

Full-time position with flexible working hours to support 24 x 7 operational needs.