Manufacturing Process Engineer

Gotion Inc. is a global leader in next-generation electric vehicle and energy storage technologies, innovating in lithium batteries and related systems to accelerate electrified transportation and sustainable development. With a manufacturing facility in Manteno, IL, and R&D centers across the U.S., China, Japan, and Europe, Gotion is a career destination for individuals passionate about green energy and high-impact manufacturing.

About the role

We are seeking a motivated and results-driven Process Engineer to join our Pack and Module Manufacturing team. This role focuses on developing, optimizing, and sustaining manufacturing processes to ensure safe, efficient, and high-quality production. The Process Engineer will support production ramp-up, drive continuous improvement, resolve manufacturing issues, and implement process enhancements to improve yield, throughput, and overall equipment effectiveness (OEE).

Responsibilities

• Ensure stable manufacturing processes within the Pack and Module production lines, achieving target yield, process capability, throughput, and OEE goals.
• Support the selection, evaluation, and implementation of manufacturing processes, equipment, and technical requirements for new and existing production lines.
• Lead engineering support activities during equipment installation, commissioning, validation, trial runs, and production ramp-up.
• Collaborate closely with Quality, Production, Maintenance, and other cross-functional teams to establish and maintain effective control plans and in-process quality controls.
• Troubleshoot process-related issues on the production floor and drive timely corrective and preventive actions.
• Utilize structured problem-solving methodologies and quality tools to identify root causes and prevent issue recurrence.
• Develop, review, and maintain process documentation including:
  • Process Flow Diagrams
  • Standard Operating Procedures (SOPs)
  • Work Instructions (WIs)
  • Process Standards
  • Control Plans
• Design and execute process experiments, collect and analyze process data, and provide recommendations for process optimization.
• Support continuous improvement initiatives focused on safety, quality, productivity, yield, and cost reduction.
• Participate in equipment and process qualifications for new products, equipment, and manufacturing technologies.
• Analyze manufacturing performance metrics and identify opportunities to improve product quality and operational efficiency.
• Conduct training and provide technical guidance to production personnel on manufacturing processes and best practices.
• Support new product introductions and manufacturing readiness activities.

Requirements

Education

• Bachelor's, Master's, or Ph.D. degree in:
  • Mechanical Engineering
  • Industrial Engineering
  • Chemical Engineering
  • Materials Engineering
  • Manufacturing Engineering
  • Related engineering discipline

Experience

• 3–10 years of manufacturing engineering or process engineering experience.
• Experience supporting high-volume manufacturing environments.
• Previous experience with Pack and Module assembly processes is strongly preferred.
• Experience supporting production line launches, process qualification, or manufacturing ramp-up activities is a plus.

Technical Skills

• Strong understanding of manufacturing process development and optimization.
• Experience with process troubleshooting and root cause analysis.
• Proficiency in data collection, analysis, and interpretation to drive process improvements.
• Familiarity with quality systems and process control methodologies, including:
  • Control Plans
  • PFMEA
  • SPC
  • APQP
  • MSA
  • PPAP
• Experience utilizing quality and problem-solving tools such as:
  • 8D
  • Fishbone Diagram
  • 5 Why Analysis
  • Fault Tree Analysis (FTA)
  • Seven QC Tools
  • Six Sigma methodologies
• Strong technical documentation and report-writing skills.

Preferred Qualifications

• Experience in lithium-ion battery, automotive, advanced manufacturing, or related industries.
• Understanding of battery pack and module manufacturing processes.
• Experience with automated assembly equipment and production systems.
• Lean Manufacturing and/or Six Sigma certification preferred.
• Experience working in a fast-paced startup or high-growth manufacturing environment.

Pay

The US base salary range for this full-time position is $80,000.00 - $120,000.00, plus a 15% bonus and benefits. Salary ranges are determined by role, level, and location, with individual pay based on job-related skills, experience, and relevant education or training.