Manufacturing Process Engineer
Dana Incorporated · Danville, KY · 1 mo ago
EngineeringFull-time
Job Duties And Responsibilities
- Support daily manufacturing operations by troubleshooting issues and implementing sustainable process improvements.
- Lead and participate in continuous improvement initiatives, including Kaizen events, cost reduction activities, and plant strategic projects.
- Create and maintain key engineering documentation, including Process Flow Diagrams, PFMEAs, Standard Work, and Work Instructions.
- Implement and improve machining, assembly, and automation processes using data-driven analysis.
- Support new equipment launches, including specification, procurement, installation, and validation.
- Collaborate cross-functionally with production, maintenance, quality, and leadership teams to resolve issues and improve performance.
- Analyze and disposition non-conforming materials, vendor deviations, and process variations.
- Utilize problem-solving methodologies (8D, 5 Whys, root cause analysis) to address internal and customer-related concerns.
- Apply Lean manufacturing principles to eliminate waste, improve flow, and optimize plant layout.
- Ensure processes meet safety, ergonomics, and environmental requirements.
Education And Qualifications
- Bachelor’s degree in Engineering or related technical field (or equivalent experience).
- 3–5 years of hands-on experience or a combination of education and experience in a manufacturing environment (automotive preferred).
- Proven ability to support production and implement process improvements.
- Experience in introducing new technologies, automation, or process changes into production.
Skills
- Tier 1 automotive supplier experience.
- Experience with Lean Manufacturing, Six Sigma, or continuous improvement methodologies.
- Experience supporting equipment launches and capital projects.
- Familiarity with Industry 4.0 tools (data collection, process monitoring, automation systems).
- Strong problem-solving skills using structured methodologies (8D, 5 Whys, RCA).
- Ability to perform statistical analysis and interpret process data.
- Working knowledge of AutoCAD or similar design software.
- Ability to read and interpret blueprints and GD&T.
- Familiarity with machining, assembly processes, and manufacturing systems.
- Commitment to maintaining a safe working environment.
- Flexibility to support off-shift or weekend activities as needed.
- Ability to work on the plant floor for extended periods.