Jobs · Management · Connecticut

Manufacturing Manager Cellpack Production

FuelCell Energy · Torrington, CT · 1 mo ago
Management$120k–$135k/yrFull-time

Essential Functions/Duties and Responsibilities

  • Own daily production execution for electrode value streams (cell stack subassembly, sheet metal fabrication)
  • Drive output to schedule commitments tied to stack assembly and customer delivery milestones
  • Manage throughput, OEE, and process yields; identify and eliminate bottlenecks using VSM and lean methods
  • Maintain production floor discipline: 5S, standard work, visual management, and tier accountability meetings (lead tier 2, report in tier 3)
  • People Leadership: Directly manage production supervisors, junior managers, and indirectly lead operators, technicians, and support personnel across a 24/7 operation
  • Develop team capability through structured cross-training; define and maintain skills matrices across the team
  • Lead hiring, performance management, and career development for the electrodes group
  • Ensure adequate staffing across all shifts, minimize overtime & unplanned OPEX
  • Quality & Process Control: Partner with quality engineering to maintain control plans, in-process inspection criteria, and monitoring systems for critical parameters with strong emphasis on dimensional tolerances
  • Own non-conformance investigations and drive reduction in cost of poor quality (COPQ)
  • Work with engineering and technology development to drive process risk assessments; own corrective and preventive action (CAPA) closure
  • Engineering Collaboration: Serve as the manufacturing voice in new product introduction (NPI); conduct manufacturing assessments to support NPI and product change reviews affecting electrode department production
  • Coordinate with R&D on process development trials and scale-up activities on the production floor
  • Support equipment procurement, specification, and commissioning
  • EHS & Compliance: Ensure safe handling of metallic components and cell subassemblies in accordance with OSHA and site EHS standards
  • Enforce PPE compliance and maintain a zero-incident safety culture
  • Metrics & Reporting: Own key performance indicators: throughput rate, first-pass yield, scrap rate, cost per cell, equipment uptime
  • Report performance weekly to senior leadership; drive accountability to targets

Qualifications and Experience

  • B.S. in Chemical Engineering, Materials Science, Mechanical Engineering, or related discipline
  • 7+ years of manufacturing or process engineering experience, including 3+ years in a supervisory or managerial role
  • Experience with sheet metal fabrication methods
  • Proficiency with lean manufacturing tools (VSM, Kaizen, 5S, PDCA)
  • Ability to read and interpret engineering drawings, process specifications, and control plans
  • PREFERRED: M.S. in Chemical Engineering, Materials Science, or Mechanical Engineering
  • Experience with fuel cell component manufacturing (MCFC, PEM, PAFC, or SOFC)
  • Experience with PLM/ERP/MES systems and SPC software
  • PREFERRED: Prior experience successfully leading operations teams in a manufacturing environment that is transitioning from low to high volume production
  • Experience manufacturing components with tight dimensional and chemical tolerances

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