Manufacturing Manager Cellpack Production
FuelCell Energy · Torrington, CT · 1 mo ago
Management$120k–$135k/yrFull-time
Essential Functions/Duties and Responsibilities
- Own daily production execution for electrode value streams (cell stack subassembly, sheet metal fabrication)
- Drive output to schedule commitments tied to stack assembly and customer delivery milestones
- Manage throughput, OEE, and process yields; identify and eliminate bottlenecks using VSM and lean methods
- Maintain production floor discipline: 5S, standard work, visual management, and tier accountability meetings (lead tier 2, report in tier 3)
- People Leadership: Directly manage production supervisors, junior managers, and indirectly lead operators, technicians, and support personnel across a 24/7 operation
- Develop team capability through structured cross-training; define and maintain skills matrices across the team
- Lead hiring, performance management, and career development for the electrodes group
- Ensure adequate staffing across all shifts, minimize overtime & unplanned OPEX
- Quality & Process Control: Partner with quality engineering to maintain control plans, in-process inspection criteria, and monitoring systems for critical parameters with strong emphasis on dimensional tolerances
- Own non-conformance investigations and drive reduction in cost of poor quality (COPQ)
- Work with engineering and technology development to drive process risk assessments; own corrective and preventive action (CAPA) closure
- Engineering Collaboration: Serve as the manufacturing voice in new product introduction (NPI); conduct manufacturing assessments to support NPI and product change reviews affecting electrode department production
- Coordinate with R&D on process development trials and scale-up activities on the production floor
- Support equipment procurement, specification, and commissioning
- EHS & Compliance: Ensure safe handling of metallic components and cell subassemblies in accordance with OSHA and site EHS standards
- Enforce PPE compliance and maintain a zero-incident safety culture
- Metrics & Reporting: Own key performance indicators: throughput rate, first-pass yield, scrap rate, cost per cell, equipment uptime
- Report performance weekly to senior leadership; drive accountability to targets
Qualifications and Experience
- B.S. in Chemical Engineering, Materials Science, Mechanical Engineering, or related discipline
- 7+ years of manufacturing or process engineering experience, including 3+ years in a supervisory or managerial role
- Experience with sheet metal fabrication methods
- Proficiency with lean manufacturing tools (VSM, Kaizen, 5S, PDCA)
- Ability to read and interpret engineering drawings, process specifications, and control plans
- PREFERRED: M.S. in Chemical Engineering, Materials Science, or Mechanical Engineering
- Experience with fuel cell component manufacturing (MCFC, PEM, PAFC, or SOFC)
- Experience with PLM/ERP/MES systems and SPC software
- PREFERRED: Prior experience successfully leading operations teams in a manufacturing environment that is transitioning from low to high volume production
- Experience manufacturing components with tight dimensional and chemical tolerances