Manufacturing Engineer

Responsibilities

• Create, document, develop, and implement processes and procedures for assembling the company’s product.
• Develop and track capital investment budgets for assigned projects.
• Manage and communicate the capital equipment timing plan and address open issues with the program team.
• Develop RFQs and Equipment Specifications for Capital and Tooling Requirements, including contract services.
• Interface with machining, automation, and capital equipment vendors.
• Develop Prototype and Production Process Documentation through SOP +90 days, including Process Flow, Cycle Time Analysis, PFMEA, and Work Instructions.
• Program torque control systems and joint development; select error & mistake proofing devices.
• Select initial plant floor layout & PFEP, including material flow and storage.
• Procure and install all line side material presentation and handling devices.
• Transfer all equipment and process documentation to the Production Plant prior to SOP, including OEM Equipment Documentation.
• Coordinate initial training for new equipment or process changes.
• Review module assembly drawings & CAD Models for manufacturability (both internally and with the Customer).
• Support program meetings (both internally and with the Customer) as required and/or requested.
• Drive lean concepts (5S, Kanban, Visual Factory, TPM etc.) throughout the organization.
• Implement process improvements to improve overall efficiencies, including automation.
• Benchmarking processes and equipment throughout the industry and incorporating into Piston Standards.
• Problem solve and resolve issues at all sites as directed / or required.
• Support the Team during crisis management.

Qualifications

• Strong understanding of assembly requirements for all Automotive Component Systems; Body, Trim, Chassis, Powertrain, Interior.
• At least 7 years of experience (ideally 10 years of experience).
• Supports cross-functional implementation of advanced robotic technologies.
• Strong working knowledge of Manual and Automated Assembly Systems and Technologies, including both mechanical and control systems.
• Strong knowledge in JIT, SPD, ILVS and Batch manufacturing systems.
• Strong Knowledge of Industrial Safety Standards and requirements.
• Ability to analyze current business labor efficiencies, capital investments and other historical data to calculate product cost.
• Strong written and oral communication skills.
• Computer literacy and proficiency are required, must have advanced skills in Microsoft Word, Excel, Project, Power Point, AutoCAD LT and misc. CAD viewers.
• Self-motivator who works with minimal direction, makes decisions independently, and is able to motivate others to complete the task at hand.