Manufacturing Engineer

Job Responsibilities

• Plans, creates, documents, develops, and implements procedures used to assemble, process, and manufacture drivetrain components and assemblies in a high-volume production facility.
• Solves manufacturing and production engineering problems and investigates new technologies and processes to maintain a competitive advantage.
• Continuously improves overall manufacturing processes, including process development, scheduling, product assembly, documentation, and problem-solving.
• Analyzes workforce utilization, space requirements, workflow, and equipment layout to maximize efficiency.
• Defines and supports processes required to manufacture and assemble drivetrain components using state-of-the-art assembly equipment and automation, including robotics, conveyors, and pick-and-place devices.
• Documents processes, control plans, reaction plans, PFMEAs, and update documents as new models are introduced.
• Defines gauging methods and measurement standards to support high-volume manufacturing.
• Supports Purchasing, Supplier Quality, and Manufacturing during ongoing production of new products and critical periods.
• Confer with management, engineering, maintenance, and production staff regarding manufacturing capabilities, production schedules, and operational considerations.
• Develops specifications and procures machine tools, tooling, and gauges.
• Defines investment plans for future product designs, estimates manpower requirements, and plans capacities for current and future products.
• Applies statistical methods to assess machinery and process capability, and implements improvements as needed.
• Utilizes formal problem-solving techniques (8-Step, Design of Experiments, mistake-proofing) to initiate, recommend, or provide solutions through designated channels.
• Implements PLCs and data collection systems, and creates/edit CNC programs as required.
• Assists plant layout planning, machinery placement, and material handling strategies.
• Provides support for shop floor personnel training and pursues personal development for continuous knowledge growth.
• Develops and maintains reports on scrap, Key Manufacturing Indicators (KMIs), and continuous improvement initiatives, with weekly reporting to management.
• Develops and maintains documentation control processes, including part numbering, CAD drawing standards, and engineering documentation.
• Supports new business quoting, lessons learned, benchmarking, and process innovation initiatives.
• Led or supports the implementation of engineering cost-saving projects, including manpower reductions and tooling cost optimizations.
• Conducts weekly and monthly Layered Process Audits (LPAs).
• Supports MAFACT assessments and IATF audits.
• Performs other duties as assigned by management.

Requirements

• Bachelor’s degree in Engineering, Engineering Technology, or a related technical discipline, or equivalent significant related experience.
• 3–5 years of experience working with manufacturing/assembly lines in high-volume automotive Tier 1 or Tier 2 operations.
• Knowledge of quality standards and certification processes (QS-9000, IATF 16949, ISO) required.
• Working knowledge of automation used in manufacturing, including robotics, conveyors, and pick-and-place devices.
• Experience supporting plant startups and major product launches is a plus.
• Proficiency in CNC programming, PLCs, and data collection systems.
• Strong analytical skills, including statistical process control, process capability assessment, and problem-solving techniques.
• Strong oral and written communication skills.
• Able to interface effectively with corporate staff, vendors, customers, and plant employees.
• Knowledge of Lean Manufacturing, APQP, continuous improvement methods, and cost-saving initiatives is desirable.
• Strong organizational and project management skills, with the ability to manage multiple priorities in a fast-paced environment.