Manufacturing Engineer
Carrier · Charlotte, NC · 5 days ago
On-siteEngineering$65k–$130k/yrFull-time
About the role
This position is responsible for designing, implementing, and sustaining manufacturing processes with emphasis on automation and controls systems. This role plays a critical part in equipment ramp-up, debugging, and performance stabilization to achieve safety, quality, delivery, and cost targets. The position requires hands-on technical expertise, strong problem-solving capability, and the ability to influence cross-functional teams.
Shift Information
This role is variable shift.
Key Responsibilities
- Lead and support installation, commissioning, and ramp-up of manufacturing equipment.
- Drive structured startup plans to achieve rate, yield, and uptime targets.
- Troubleshoot and resolve issues during launch, ensuring rapid stabilization of processes.
- Develop, modify, and maintain PLC programs (e.g., ladder logic, structured text) for manufacturing equipment.
- Configure and support HMIs, sensors, vision systems, robotics, and industrial networks.
- Ensure controls architecture aligns with safety standards and company specifications.
- Lead technical debugging of equipment and process failures using structured problem-solving methodologies.
- Analyze machine data and control logic to identify root causes and implement permanent corrective actions.
- Reduce downtime and improve mean time to repair (MTTR).
- Improve cycle time, throughput, and labor efficiency through process, automation, and controls enhancements.
- Identify and implement opportunities for error-proofing (poka-yoke) and process standardization.
- Support Lean manufacturing initiatives and continuous improvement events.
- Provide daily support for manufacturing operations, equipment, process, and data issues.
- Partner with operations, maintenance, and quality teams to sustain performance and drive accountability.
- Develop standard work, troubleshooting guides, and training materials for operators and technicians.
- Maintain accurate documentation including electrical schematics, PLC code backups, and change logs.
- Ensure compliance with safety regulations (e.g., lockout/tagout, machine safety standards).
- Support audits and ensure adherence to internal engineering standards.
Required Qualifications
- Bachelor’s Degree in engineering or technology
- 2+ years of experience in manufacturing engineering or controls and automation experience
Preferred Qualifications
- Experience with industrial communication protocols (EtherNet/IP, Profinet, Modbus, etc.)
- Familiarity with MES integration and data collection systems
- Exposure to Six Sigma or Lean manufacturing principles
- Excellent analytical, problem-solving, and decision-making skills
- Strong communication and collaboration skills with cross-functional teams