Manufacturing Controls Engineer, Assembly

What You'll Do

• Sustain 24/7 manufacturing operations, utilizing working knowledge of mechanical, electrical, and controls systems to respond to escalations and quickly resolve equipment failures or address quality concerns.
• Employ structured problem-solving techniques to contain, root-cause, and eliminate failure modes.
• Take ownership of manufacturing processes, analyzing performance metrics and optimizing equipment to maximize safety and Overall Equipment Effectiveness (OEE), driving world-class process quality and manufacturing capacity.
• Collaborate with Equipment, Process, and Quality Engineers to drive continuous improvement projects to optimize production line serviceability, reliability, throughput, and process capability.
• Lead the design, development, and deployment of automated equipment upgrades or installation, coordinating with internal teams or external integrators.
• Develop and maintain Siemens and Beckhoff PLC and HMI software to optimize production capability and improve operator experience.
• Maintain key documentation, including electrical schematics, for the automated systems. Integrate safety systems to ensure the safe operation of the equipment and conduct risk assessments for equipment under development and lead safety buyoffs before launch.
• Partner with Maintenance and Controls Technicians to service and improve automated manufacturing equipment, leveraging their frontline diagnostics on PLCs, robots, and control systems.
• Collaborate on enhancing Preventive and Corrective Maintenance procedures and provide training on critical skills for safe equipment repair and recovery, and the modification of control architectures.

What You'll Bring

• Degree in Engineering (preferred Electrical, Mechanical, or Mechatronic) or Computer Science, or equivalent experience.
• Minimum 3 years of experience in an automated, fast-paced manufacturing environments, including exposure to safety best practices and change management systems.
• Mastery in programming industrial equipment using IEC 61131-3 languages, particularly structured text and ladder logic. Experience with PLCs (Siemens and Beckhoff are a must, Allen-Bradley is a plus) and safety implementation (Siemens, SIMATIC Integrated Safety, TwinSAFE, PILZ).
• Proficiency in robot programming and troubleshooting (FANUC 6+1 axis) and vision systems (Cognex, Keyence, iRVision).
• Knowledge in reading and interpreting electrical schematics, and selecting and integrating circuit protection, sensors, safety hardware, servos, PLC hardware, and other components.
• Knowledge of Ethernet communications (HTTP, MQTT, OPC), script-based programming (Python, C++, GO), motor drives (SEW EURODRIVE or AB PowerFlex), and fieldbus networks is a plus.
• Experience commissioning and improving automated manufacturing equipment. Demonstrated track record of Overall Equipment Effectiveness (OEE) improvement, strong troubleshooting skills, and an aptitude for learning systems quickly.
• Knowledge of structured problem-solving techniques such as DMAIC, Ishikawa, Five Why (5W) or Eight Disciplines (8D).
• Capacity for self-motivation and good judgment, comfort with managing a broad scope of responsibilities with a strong emphasis on teamwork.
• Excellent written and verbal communication skills, complemented by proven project management experience.
• Willingness to work flexible hours, including shift work on nights and weekends as required by business needs.

Benefits

• Competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:
• Medical plans > plan options with $0 payroll deduction
• Fertility, adoption and surrogacy benefits
• Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
• Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
• Healthcare and Dependent Care Flexible Spending Accounts (FSA)
• 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
• Employee Assistance Program
• Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
• Back-up childcare and parenting support resources
• Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
• Weight Loss and Tobacco Cessation Programs
• Tesla Babies program
• Commuter benefits
• Employee discounts and perks program

Expected Compensation

$75,600 - $140,400/annual salary + cash and stock awards + benefits