Maintenance Supervisor

Essential Duties and Responsibilities

• Leadership & Team Development
• Supervise, coach, and develop maintenance technicians, electricians, and multi-craft maintenance personnel.
• Assign daily maintenance activities and prioritize work orders based on production requirements and equipment criticality.
• Conduct performance evaluations, skills assessments, and employee development planning.
• Ensure proper staffing levels and technical competency to support manufacturing operations.
• Promote a culture of accountability, teamwork, safety, and continuous improvement.
• Maintenance Management
• Direct and coordinate preventive, predictive, and corrective maintenance activities for all production and facility equipment.
• Develop and maintain PM schedules and maintenance standards utilizing the CMMS system.
• Monitor equipment performance and identify opportunities to improve reliability and reduce downtime.
• Lead troubleshooting efforts during equipment failures and major production interruptions.
• Cook down maintenance shutdowns, equipment installations, upgrades, and capital projects.
• Manage maintenance work order completion, documentation, and follow-up activities.
• Technical Equipment Responsibilities
• Provide leadership and technical support for maintenance activities involving:
• Roll forming lines and roll tooling systems
• Mechanical and hydraulic presses
• Powder coating systems and finishing equipment
• Conveyor systems and material handling equipment
• Hydraulic power units, pumps, valves, and cylinders
• Pneumatic controls, air compressors, and distribution systems
• Industrial electrical systems up to 480V
• PLC-controlled equipment and automation systems
• VFDs, motor controls, sensors, relays, and safety circuits
• Welding equipment and fabrication machinery
• Facility utilities, HVAC systems, and building infrastructure
• Reliability & Continuous Improvement
• Lead Root Cause Analysis (RCA) investigations for recurring equipment failures.
• Implement Total Productive Maintenance (TPM) and reliability-centered maintenance practices.
• Analyze downtime data and establish corrective actions to improve Overall Equipment Effectiveness (OEE).
• Develop and track maintenance KPIs including uptime, PM completion rates, MTBF, and maintenance costs.
• Support Lean Manufacturing and Continuous Improvement initiatives.
• Identify and implement equipment upgrades and process improvements.
• Safety & Compliance
• Ensure compliance with OSHA regulations, environmental requirements, and company safety policies.
• Enforce Lockout/Tagout (LOTO), machine guarding, arc flash, and confined space procedures.
• Conduct safety audits, risk assessments, and incident investigations.
• Ensure maintenance personnel are properly trained and qualified for assigned tasks.
• Maintain compliance with all applicable quality and regulatory standards.