Maintenance Manager

Key Responsibilities

• Supervise and lead all maintenance personnel, including PLC Technician and subcontractors.
• Recruit, train, and develop the maintenance team to ensure capability for projected workloads and projects.
• Foster a problem-solving and continuous improvement culture, building strong and positive working relationships.
• Ensure fulfillment of Union Agreement requirements.

Maintenance Strategy & Execution

• Develops technical capabilities within the maintenance team and supports continuous improvement toward operational excellence and increased automation.
• Develop, implement, and execute preventive maintenance plans for equipment, buildings, and installations.
• Oversee repairs, installations, and equipment rebuilds, including scheduling, cost evaluation, and resource allocation.
• Drives automation initiatives through PLC programming, troubleshooting, and integration of control systems to improve process efficiency and data accuracy.
• Lead and support PLC Technician to ensure optimal operation of control systems and automated equipment.
• Lead CAPEX projects and initiatives related to automation, process improvements, and system upgrades.
• Conduct regular inspections and handle maintenance emergencies.
• Implement proactive maintenance strategies and monitor KPIs (MTBF, MTTF, PM execution, OEE).

Compliance, Safety & Standardization

• Ensure strict adherence to OSHA and Vesuvius Group standards.
• Standardize work methods via procedures, work instructions, and technical documentation (drawings, registers, specifications).
• Manage maintenance SCARs and ensure regulatory compliance in all maintenance activities.
• Implement and maintain 5S in all subordinate areas.

Resources & Budget Management

• Manage maintenance budgets, expenses, and financial KPIs (cost reduction programs, adherence to budget).
• Ensure availability of tools, equipment, and spare parts; manage procurement, inventory, and vendor negotiations.

Continuous Improvement & Reporting

• Drive initiatives to improve productivity, reliability, and cost efficiency.
• Document daily progress, maintain maintenance logs, and report performance metrics.
• Identify opportunities for automation, reliability improvements, and process optimization.
• Perform other duties as assigned.