Maintenance Engineer

About the Role

This position focuses on troubleshooting and programming robot applications, conveyor systems, equipment, and process/equipment monitoring systems. The Engineer for the Maintenance Team will develop and implement maintenance strategies to minimize downtime and improve equipment reliability.

Responsibilities

• Preventive Maintenance
  • Develop and implement Total Productive Maintenance (TPM) processes.
  • Create and manage maintenance activities in the SAP system.
  • Design and implement maintenance schedules to minimize equipment downtime.
  • Perform regular inspections, lubrication, calibration, and adjustments on machinery and equipment.
  • Identify potential issues and conduct proactive maintenance to avoid breakdowns.
  • Analyze machine downtime logs daily and develop plans to reduce downtime (MTTR).
  • Create and implement plans to improve Mean Time Between Failures (MTBF).
• Troubleshooting and Repair
  • Diagnose and repair faults in machinery, electrical systems, and mechanical components.
  • Conduct thorough analysis of machine failures and prepare detailed failure reports.
  • Provide both temporary and permanent solutions to the technician team for machine failures.
  • Respond swiftly to machine failures to minimize production downtime.
  • Perform corrective and emergency repairs to restore equipment to full functionality.
  • Oversee maintenance and repairs across three types of production lines.
• Continuous Improvement
  • Identify areas for improvement in production efficiency and equipment performance.
  • Implement modifications to enhance machine reliability, improve performance, and reduce costs.
  • Collaborate with production and engineering teams to optimize processes.
• Collaboration
  • Work closely with production, engineering, and quality control teams to ensure smooth operation.
  • Provide technical support and training to operators on proper machine handling and maintenance procedures.
  • Manage GR (Goods Receipt) and GI (Goods Issue) in the SAP system.
  • Create emergency contact procedures for each machine failure.
  • Establish and maintain an emergency contact center for internal reporting and technical support (internal and external).
• Cost Management
  • Assist in managing budgets for maintenance activities and spare parts inventory.
  • Identify cost-effective solutions for repairs, maintenance, and equipment upgrades.

Requirements

• Education & Experience
  • Bachelor's Degree in Mechanical and Electrical Engineering.
  • 3+ years of experience with manufacturing maintenance.
  • Hands-on experience with troubleshooting.
• Knowledge, Skills, & Abilities
  • Excellent troubleshooting and analytical skills.
  • Strong understanding of machinery, electrical systems, hydraulic and pneumatic systems, and automation processes.
  • Previous experience in maintenance engineering or a technical role within the manufacturing industry.
  • Ability to prioritize and organize tasks to achieve timely results.
  • Excellent written and verbal communication skills.
  • Proficiency in the Microsoft Office Suite.

Preferred Qualifications

• Automotive manufacturing experience.
• Experience with automated serial production lines.
• Yaskawa robot experience.
• Experience with SAP and MES.
• Experience with PLC, especially Siemens.

Working Conditions

• 70% on the production floor, 30% in the office.
• Extensive walking and standing on the production floor.
• Occasional bending and stooping.

Schedule

After completing a temporary period on 1st shift, this position will shift to 2nd shift.