Maintenance Controls Technician

Ensure the reliability, performance, and continuous improvement of automated, mechanical, electrical, hydraulic, pneumatic, and robotic systems across the facility. This role blends advanced controls engineering with hands-on troubleshooting, supporting both daily maintenance needs and long-term equipment improvements.

Responsibilities

• Diagnose complex equipment issues, optimize PLC/HMI programs, support special projects, and contribute to the safe and efficient operation of all manufacturing processes, facilities, and infrastructure.
• Follow all Spacesaver safety policies and procedures, including start-up/shut-down, ergonomic practices, E-stops, lockout/tagout procedures, and Arc Flash.
• Read, understand, and follow electronic and written shop orders.
• Ensure compliance with NFPA, NEC, and company engineering standards.
• Interpret drawings, schematics, and machine specifications to support troubleshooting and repairs.
• Operate and maintain machine shop and fabrication equipment including lathes, mills, welders, pipe threaders, conduit benders, hydraulic presses, and cutting tools.
• Perform Preventative Maintenance (PM) and Total Predictive Maintenance (TPM) activities to ensure equipment reliability, reduce unplanned downtime, and support long-term asset health.
• Perform maintenance activities on equipment, buildings, and grounds safely and proficiently.
• Diagnose and repair complex mechanical, hydraulic, pneumatic, electrical, and controls-related equipment breakdowns.
• Troubleshoot, repair, and optimize PLC-controlled equipment, robotics, drives, sensors, and industrial automation systems.
• Develop, modify, and maintain PLC, HMI, and SCADA programs (Allen-Bradley, Siemens, etc.).
• Maintain accurate documentation including electrical schematics, network layouts, and program backups.
• Suggest and implement improvements to equipment controls to enhance safety, quality, delivery, and productivity.
• Complete all required record documentation.
• Participate in continuous improvement activities.
• Adhere to scheduled work hours and be available to work overtime as needed.
• Communicate effectively and positively with all team members.
• Provide technical support to engineers, project managers, and maintenance technicians.
• Work with OEM vendors and external resources to resolve complex issues quickly.
• Attend training to stay current on new and existing equipment technologies.

Requirements

• Technical or associate degree in a maintenance or engineering field, or 5-7 years of experience maintaining industrial equipment (robotics, controls, mechanicals, hydraulic, pneumatic, electrical).
• Experience with automation typical of sheet metal fabrication and painting operations preferred.
• Complete all assigned developmental training plans, classes, and certifications.
• Strong mechanical aptitude and systematic problem-solving ability.
• Proficiency with PLC programming, industrial electrical systems, VFDs, servo systems, and instrumentation.
• Ability to interpret electrical schematics, mechanical drawings, and machine specifications.
• Familiarity with OSHA, NEC, Arc Flash, and LOTO requirements.
• Solid PC skills including Microsoft Office.
• Valid driver’s license and ability to pass a motor vehicle record check.
• Ability to obtain and maintain certifications for forklifts, overhead cranes, platform lifts, boom lifts, and other service equipment.
• Flexibility to support both daily maintenance needs and project work.