Machine Shop Lead & Set up Technician

Duties And Responsibilities

• Provide daily leadership and direction to machine shop personnel.
• Maintain a continuous presence on the shop floor to support operators and troubleshoot issues.
• Ensure all machine shop activities align with production schedules and company objectives.
• Ensure all jobs are completed accurately in GS and that operations are properly closed out with complete and accurate documentation.
• Verify that all production transactions, labor reporting, and operational completions are entered correctly in GS before jobs move to the next stage.
• Monitor machine utilization and production performance throughout the shift.
• Cookordination priorities and workflow to maximize productivity.
• Programming and Setup Verification:
  • Verify the accuracy of CNC programs prior to production.
  • Review and validate machine setups before releasing jobs to production.
  • Confirm correct tooling, fixtures, work offsets, and machine parameters are being utilized.
  • Ensure programs comply with engineering drawings and manufacturing requirements.
  • Identify and correct programming errors or process inefficiencies.
• Tooling and Fixture Management:
  • Verify all required tooling is available, properly maintained, and correctly installed.
  • Ensure fixtures are accurate, functional, and optimized for production.
  • Recommend tooling improvements to increase productivity and reduce cycle times.
  • Work closely with engineering and manufacturing teams to develop improved fixturing solutions.
• Continuous Improvement & Efficiency in Manufacturing:
  • Analyze machine cycle times and identify opportunities for improvement.
  • Develop and implement process improvements that increase efficiency and reduce waste.
  • Reduce machine downtime through proactive troubleshooting and preventive actions.
  • Support lean manufacturing and continuous improvement initiatives.
  • Track and report productivity improvements and cost-saving opportunities.
• Technical Support and Troubleshooting:
  • Serve as the primary technical resource for machine operators and setup personnel.
  • Diagnose and resolve machining, tooling, programming, and quality issues.
  • Aid in machine startup, setup changes, and production challenges.
  • Support maintenance personnel when machine-related issues affect production.
• Production and Quality:
  • Ensure parts are produced according to specifications, quality standards, and customer requirements.
  • Verify first-piece inspections are completed and approved.
  • Monitor production processes to maintain consistency and quality.
  • Work closely with Quality Assurance to address nonconformances and corrective actions.
• Cross-Functional Support:
  • Assist other departments when required.
  • Collaborate with Engineering, Maintenance, Quality, and Production teams to achieve company goals.
  • Support training and development of machine operators and setup technicians.
• Safety and Housekeeping:
  • Promote and enforce all company safety policies and procedures.
  • Maintain a clean, organized, and safe work environment.
  • Ensure machine shop personnel follow established safety practices at all times.

  Requirements

  • Extensive experience operating and setting up CNC machining equipment.
  • Strong understanding of CNC programming, tooling, fixturing, and machining processes.
  • Ability to read and interpret engineering drawings, blueprints, and GD&T.
  • Strong troubleshooting and problem-solving skills.
  • Experience leading shop floor personnel and coordinating daily operations.
  • Knowledge of lean manufacturing and continuous improvement principles.
  • Excellent communication and organizational skills.
  • Ability to work independently and make sound technical decisions.