Lead Quality Systems Specialist
Fresenius Medical Care · Lawrence, MA · 1 wk ago
Engineering$95k–$157k/yrFull-time
About the role
Acts as a subject matter expert to support the organization with initial compliance and ongoing preparation, testing, and monitoring of conformance to established quality systems processes and standards for manufacturing and production.
Responsibilities
- Performs high-level evaluation of internal controls, communications, risk assessments, and maintenance of documentation as related to compliance with internal and external safety, quality, and regulatory standards.
- Trains other staff members and serves as back-up for the manager when unavailable.
- Identifies risk and evaluates deficiencies while working with internal departments/business units to appropriately remedy them.
- Facilitates internal training on quality assurance requirements, processes, and procedures.
- May perform audits and risk assessments.
- Works on problems of diverse scope where analysis of data requires evaluation of identifiable factors.
- Demonstrates good judgment in selecting methods and techniques for obtaining solutions.
- Networks with senior internal and external personnel in own area of expertise.
- Acts as a back-up subject matter expert and provides assistance to lower-level staff with more complex tasks.
- Escalates issues to supervisor/manager for resolution, as deemed necessary.
- Mentors other staff as applicable.
- Reviews and complies with the Code of Business Conduct and all applicable company policies and procedures, local, state, and federal laws and regulations.
- Assists with various projects as assigned by a direct supervisor.
- Ensures effective Recall Strategy (includes Customer and internal communications), Recall Tracking, and Recall Termination.
- Responsible for monthly recall status updates to FDA.
- Ensures timeliness of invoice payment submissions on outside vendor services.
- Back-up keynote speaker to PQTF Monthly meetings on C&R Recalls.
- Participates in Product Safety Committee and serves as back-up host.
- Supports FADF, HHA, and Field Action Notification (Safety and Alert) creation activities.
- Back-up for witnessing, documenting, and coordinating recalled material destructions with outside vendors and internal departments.
- Utilizes judgement and discretion to determine when a recall is ready for termination.
- Oversees and maintains all field action campaigns in Access Database.
- Mentors and trains subordinate employees.
- Maintains consignee lists within Access Database.
- Assists with data collection and distribution of FMCNA Field Action Data.
- Responsible for Monthly Recall Tracker meeting with management.
- Ensures timeliness of recall strategies as outlined in approved field action decision.
- Responsible for timeliness of Complaint Related Returned Goods Material (CRM RGA) dispositions.
- Supports all Corporate Quality Holds Department activities including execution, verification, and distribution of hold/dispositions.
- Establishes effective relationships with ORA District Recall Coordinators and vendors to ensure robust recall execution.
- Maintains Pre and Post Market Surveillance industry practice understanding through development trainings.
- Collaborates with sites on Management Responsibility processes, Management Review Process, Quality Planning, ISO Audits, and Regulatory Inspections.
- Responsible for continuous improvement of Corporate Quality Systems MCE policies, procedures, and work instructions associated with the Quality Manual, Management Responsibility, Management Review, Quality Planning, Organizational Structure, and Regulatory Inspections.
- Prepares Corporate Management Review and Corporate Quality Council presentations and meeting minutes; tracks and reports on action items.
- Monitors Management Review process to ensure adherence to procedural requirements and reports to management.
- Establishes efficient and effective processes for collection of management review data across FMCRTG, LLC sites.
- Tracks Management Representatives and Alternate Management Representatives across FMCRTG, LLC sites, ensuring appointment letters are accurate.
- Executes Quality Planning process at corporate location, including tracking of actions against plan deliverables.
- Supports and provides guidance on the Quality Planning process at the corporate and site locations.
- Collaborates with sites to develop metrics and trending data to ensure adherence to the Quality Planning procedural and plan requirements and reports during management review meetings.
- Implements training program for Quality Planning at corporate and site locations.
- Prepares information required for inspections and audits based on level of inspection, commitments, and agendas.
- Participates in various Regulatory Inspections and Audits by interfacing with investigators and auditors; assists front/back office.
- Provides assistance at corporate and site locations with the preparation of regulatory responses, ISO responses, and internal audit responses and associated periodic updates.
- Provides assistance with the documentation, organization, tracking, and maintenance of responses and updates associated with Regulatory citations, ISO findings, and Internal Audit findings.
- Assists with CAPAs assigned to Quality Systems, Management Control Element department.
- Responsible for the overall health, security, and function of the documentation system and provides back-up in SAP Master Data activities as directed.
- Supports the documentation discipline by ensuring the integrity, accuracy, completeness, and quality of documentation and compliance to regulatory guidelines.
- Maintains company documentation including appropriate change control functions.
- Assists in expediting approval and the distribution of Change Notices (CNs).
- Tracks, logs, and distributes CNs to maintain a paper trail for new and revised documents to ensure compliance with regulations.
- Creates Standard Operating Procedures and interacts with various functions of the organization.
- Maintains documentation system with continuous improvement initiatives as identified.
- Ensures all documents are filed in the appropriate location and document control is maintained and effective.
- Performs “Proofing” review during Change Notice (CN) submission/document check-in process to ensure basic requirements are met for specifically required elements.
- Develops/maintains standard document forms/templates to ensure the organization’s needs for documentation infrastructure are met, with compliance to all applicable statutory and regulatory requirements.
- Addresses business and technical support inquiries of Documentation Management System users.
- Develops and provides training across the business as required.
- Provides assistance and guidance to CN originators for new part numbers, BOMs, as well as changes to existing SAP data, or other CNs.
- Coordinates workflow to create, process, and make approved changes to SAP data in CNs.
- Responsible for the design, development, delivery, and evaluation of both traditional classroom and e-learning instruction.
- Manages projects and provides guidance and support to other staff.
- Conducts ongoing and comprehensive Learning Management System (LMS) training needs assessments.
- Designs learning activities and materials; applies knowledge of instructional methods, adult learning theory, and instructional design techniques.
- Develops evaluation and performance measurement tools to measure post-learning knowledge, retention, and behavioral outcomes.
- Develops and implements elements of a competency-based training program (competency mapping, job task analyses, etc.).
- Develops and analyzes KPIs and metrics to evaluate overall program effectiveness.
- Identifies measurable objectives/outcomes and develops instructional materials (presentations, in-class activities, assessments, e-learning modules, documentation, work instructions, OJTs).
- Designs and delivers highly engaging, creative, and effective classroom/online instruction.
- Provides support during FDA and other regulatory body inspections.
Requirements
- Bachelor’s Degree required; Advanced Degree preferred or an equivalent combination of education and experience.
- 6–8 years’ related experience or an equivalent combination of education and experience.
- Highly autonomous with minimal supervision required.
- Self-starter with the ability to work well both independently and as part of a small team.
- Ability to prioritize tasks accordingly.
- Very detail-oriented, well organized, and driven to meet deadlines and program goals.
- Strong verbal and written communication skills.
- Good computer skills with knowledge of Microsoft Office including Access, email platforms, ERP software, and Microsoft Outlook.
- Ability to work in a high-stress environment given the nature and process.
- Ability to generate moderately complex spreadsheets with graphs for trending data and presentations.
- Knowledge and application of metrics and charts for quality system processes.
- Excellent project prioritization, planning, and management.
- Prior corrections and removals experience required.
- Proficient understanding of USA, Health Canada, and Mexico regulations.
- Strong knowledge of FDA regulatory requirements (21 CFR Part 820/210/211 and Part 11).
- Knowledge of ISO 13485 and Canadian Medical Device Regulations (CMDR).
- Prior experience with Regulatory inspections (back office, front office).
- Experience in a regulated industry in a documentation/engineering change control environment.
- Basic understanding of Engineering specifications and drawings; AutoCad experience strongly preferred.
- Expert knowledge/understanding of regulatory requirements governing document control preferred.
- Basic knowledge of 21 CFR Part 11 compliance is a plus.
- Experience in Learning and Development or Training environment required.
- Dynamic group presentation skills.
- Strong background in instructional design, development, and delivery strongly preferred.
- Professional quality discipline certification (CQE, CQA, CQM, or RAB) desired.
Physical Demands and Working Conditions
- The individual will, for the most part, be seated and work at a computer and utilize telephone equipment.
- Travel may be required, as necessary.
- Lift document files up to 40 pounds required.