Lay Up Technician
About the role
Lay-Up Technician is a hands-on role, whose primary responsibility is performing a wide variety of composite layup, vacuum bagging, mold inspection and leak checks. This role ensures adherence to strict quality standards by following engineered specifications, work instructions, lay-up schemes to successfully yield a conforming product.
Responsibilities
- Perform hand layup of composite materials, including prepregs, fabrics, adhesives, and films to assemble multi-piece and complex molds to yield conforming composite structures
- Preparation of molds and tools for layup process, to include application of sealants and release agents
- Ensure proper fiber orientation, ply sequence, material placement, and part configuration
- Perform vacuum bagging, debulking, and preparation for curing processes including leak checks
- Verify thermocouples are in good working condition
- Maintain material handling controls, including freezer life, out-time tracking, and cleanliness requirements
- Inspect work for conformity to specifications prior to cure
- Complete required manufacturing and quality documentation
- Support rework and continuous improvement activities
- May assist with composite oven processing or autoclave operation, including final demolding of parts after curing
- Adhere to safety, environmental, and quality system requirements
- Adhere to all safety protocols, including PPE usage and handling hazardous materials (resins)
- Adhere to all safety regulations and Foreign Object Debris (FOD) prevention policies
Qualifications & Experience
Education: High school diploma or GED required.
Experience: 1-3 years prior experience in composite layup, aerospace manufacturing, or related field preferred.
Skills:
- High attention to detail
- Ability to read and interpret work instructions and relevant documentation
- Hand dexterity/coordination: Job requires a lot of specific finger movements and hand layup techniques
- Understanding of composite materials, fiber orientation, and lamination techniques preferred
- Ability to work in controlled environments, including PPE requirements
- Basic math and measurement skills
Personal Attributes:
- Commitment to self-development and continuous improvement
- Emotionally aware and accountable
- Understands personal limits and seeks help when appropriate
- Willingness to attempt problem-solving independently before escalating
- High ethical standards and integrity
- Team-oriented with strong relationship-building skills
- Comfortable holding others accountable
- Clear understanding of role responsibilities and boundaries
- Proactive, dependable, and adaptable
- Results-driven mindset
Physical Requirements & Work Environment
The employee is frequently required to stand for an extended period of time. Walk; use hands to handle or feel and reach with hands and arms. The employee must frequently lift and/or move up to 50 pounds and occasionally lift and/or move up to 100 pounds with assistance. Must be a U.S. Person (Resident Alien or US Citizen) under 22 CFR 120 (due to ITAR Restrictions)
ITAR Requirements
To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder) as defined by 8 U.S.C