Injection Molding Processor

Responsibilities

• Develop, validate, document, and maintain injection molding processes.
• Establish process windows using scientific molding principles.
• Lead mold trials, process development, sampling, validation, and production launches.
• Troubleshoot molding defects and identify root causes related to machines, molds, materials, and processes.
• Reduce scrap, downtime, cycle times, and process variability.
• Optimize molding processes while maintaining quality and equipment reliability.
• Analyze process data, production metrics, and continuous improvement opportunities.
• Support IQ/OQ/PQ validations, PFMEA, control plans, capability studies, DOE, and corrective actions.
• Create and maintain process documentation, setup sheets, and troubleshooting guides.
• Train and mentor technicians and production personnel.
• Collaborate with Quality, Production, Tooling, Maintenance, and Engineering teams.

Requirements

• 3-5+ years of injection molding process engineering or process development experience.
• Strong knowledge of thermoplastic materials, mold design, hot runners, cooling systems, and auxiliary equipment.
• Experience troubleshooting complex molding and tooling issues.
• Hands-on experience with hydraulic, electric, or hybrid injection molding machines.
• Understanding of SPC, process capability, root cause analysis, and structured problem-solving.
• Ability to read technical drawings, specifications, and quality requirements.
• Strong communication, documentation, and organizational skills.
• Associate's or Bachelor's degree in Engineering, Plastics Technology, Manufacturing, or a related field preferred; equivalent experience considered.

Preferred Qualifications

• Scientific molding training (RJG, Paulson, AIM, or equivalent).
• Experience with RJG eDART or cavity pressure monitoring systems.
• Blow molding experience (extrusion, injection, or stretch blow molding).
• Experience in regulated manufacturing environments (medical, aerospace, automotive).
• Familiarity with IQMS/DELMIAWorks, automation, robotics, and vision systems.
• Lean Manufacturing or Six Sigma experience.