Global Process Engineer - CapEx and Capacity
About the role
The Global Process Engineer (GPE) will work closely with the Global Manufacturing Engineering Leader, the primary focus area will be developing a strategy for capacity & CapEx aligned with long-term customer demand and business objectives. They will analyze data, and work cross-functionally to implement proactive measures that improve processes. This person will also be responsible for cost reduction through standardization of equipment and processes, establishing standards, and ensuring adherence to these standards. They will also be a focal point for new technology introductions, asset transfers, new process introductions; inclusive of lead time, technology selection and recommendations for fixturing, tooling, process, control plans, and qualifications of manufacturing assets.
Responsibilities
- Develop a strategy for capacity & CapEx aligned with long-term customer demand and business objectives.
- Develop robust process’ for CapEx prioritization aligned with SQDC & business objectives.
- Maintain global capacity models for the Aero Alliance shops utilizing Takt Cycle charts.
- Coach teams to improve output (Takt Attainment) utilizing lean tools and principles of waste elimination.
- Ensure CapEx aligns with a 1P1P approach of global standardization.
- Partner with channels on the development of new repair processes and qualifications.
- Collaborate with teams to build out takt cycle charts and capacity models for all Aero Alliance shops.
- Lead investigations into failures and chronic issues, identifying root causes and implementing robust corrective actions to eliminate the problems from re-occurring.
- Provide technical support & train local shops for CapEx, Capacity, and developing flow lines.
- Interprets internal and external business challenges and recommends best practices to improve products, processes or services.
- Stays informed of industry trends that may inform work.
- Uses high level of judgment to make decisions and handle complex tasks or problems in areas of operational, product management, manufacturing, technology or engineering. Has ability to assess quality of information given and ask pertinent questions to stakeholders. Able to offer new solutions to problems outside of set parameters and can construct and provide recommendations.
- Uses multiple internal and some external sources outside of own function to help arrive at a decision.
- Will lead functional teams or projects with minimal resource requirements, risk, and/or complexity.
- Communicates difficult concepts and may influence others' options on particular topics. May guide others to consider a different point of view.
Requirements
- Deploy lean principles, including, 3P (Production Preparation Process), Total Productive Maintenance, Jidoka, PQ/PR, Takt Cycle, Standard Work, Value Stream Maps, Kaizen, 4D/8D/A3 Problem Solving, and Poka Yoke.
Qualifications
- For US Candidates Only: Bachelor’s Degree from an accredited university or college
7+ years of industrial experience in manufacturing or quality
7+ years of experience in factory operations roles (Operations Leader, Manufacturing Engineer, Cell Leader, etc.) focused on SQDC, capacity, and capex (equipment procurement) with lean experience.
Strong knowledge of engineering concepts and quality processes
Ability to interpret blueprints, specifications, drawings, and schematics
Project Management skills and experience - For Non-US Candidates Only: Bachelor’s Degree from an accredited university or college or equivalent experience
Significant years of industrial experience in manufacturing or quality
Significant years of experience in factory operations roles (Operations Leader, Manufacturing Engineer, Cell Leader, etc.) focused on SQDC, capacity, and capex (equipment procurement) with lean experience.
Strong knowledge of engineering concepts and quality processes
Ability to interpret blueprints, specifications, drawings, and schematics
Project Management skills and experience
Desired Characteristics
- For US Candidates Only: 10+ years of experience in factory operations roles (Operations Leader, Manufacturing Engineer, Cell Leader, etc.) focused on SQDC, capacity, and capex (equipment procurement) with lean experience including coaching teams & kaizens with value stream maps, Takt cycle charts, & other lean tools.
Direct leadership experience of both professional and production employees.
Ability to coach and influence others and lead small teams
Experience leading Kaizen teams
Experience with Zero Defect (Built in Quality) framework and elements
Strong oral and written communication skills
Strong interpersonal and leadership skills
Lead initiatives of moderate scope and impact
Able to coordinate and manage several projects simultaneously
Managed a cost center or P&L with a solid understanding of operational metrics
Effective problem identification and solution skills
Proven analytical and organizational ability
Deep manufacturing technical expertise
Comprehensive knowledge of underlying principles, approaches, and methodology - For Non-US Candidates Only: Significant years of experience in factory operations roles (Operations Leader, Manufacturing Engineer, Cell Leader, etc.) focused on SQDC, capacity, and capex (equipment procurement) with lean experience including coaching teams & kaizens with value stream maps, Takt cycle charts, & other lean tools.
Direct leadership experience of both professional and production employees.
Ability to coach and influence others and lead small teams
Experience leading Kaizen teams
Experience with Zero Defect (Built in Quality) framework and elements
Strong oral and written communication skills
Strong interpersonal and leadership skills
Lead initiatives of moderate scope and impact
Able to coordinate and manage several projects simultaneously
Managed a cost center or P&L with a solid understanding of operational metrics
Effective problem identification and solution skills
Proven analytical and organizational ability
Deep manufacturing technical expertise
Comprehensive knowledge of underlying principles, approaches, and methodology
Benefits
- Medical, dental, vision, and prescription drug coverage
- Access to Health Coach from GE Vernova, a 24/7 nurse-based resource
- Access to the Employee Assistance Program, providing 24/7 confidential assessment, counseling and referral services
- Retirement benefits include the GE Vernova Retirement Savings Plan, a tax-advantaged 401(k) savings opportunity with company matching contributions and company retirement contributions, as well as access to Fidelity resources and financial planning consultants
- Tuition assistance, adoption assistance, paid parental leave, disability benefits, life insurance, 12 paid holidays, and permissive time off
Pay and Schedule
- Pay Range: $104,600.00 - $174,400.00
- Geographic Differential: 110%, 120% or 130% of salary in certain areas