Gas Turbine Mechanical Design Engineer
· Burlington, MA · 2 mo ago
On-siteEngineeringFull-time
Key Responsibilities
- Own end-to-end mechanical design and CAD for complete engine assemblies/sub-assemblies (not just individual parts), including fit-up and assembly sequence considerations.
- Create and maintain detailed 3D models and 2D production drawings, applying ASME Y14.5 GD&T and company drafting standards.
- Develop and manage Bills of Materials (BOMs), part structures, and drawing release packages; ensure configuration consistency across models, drawings, and BOMs.
- Define mechanical interfaces, fits, tolerances, and tolerance stack-ups for static and rotating hardware; ensure alignment with assembly practices and inspection methods.
- Prepare and maintain interface control documentation (ICDs) and assembly documentation (exploded views, assembly notes, torque specs, etc.).
- Partner with manufacturing, materials, supply chain, and test teams to resolve design issues, support build activities, and drive design-for-manufacture/assembly improvements.
- Participate in design reviews, support change management (ECR/ECO), and contribute to risk assessments (e.g., FMEA/PFMEA) as needed.
Basic Qualifications
- Master’s degree in Mechanical or Aerospace Engineering (Bachelor’s acceptable with significant relevant experience).
- 5+ years of mechanical design experience for gas turbine, turbomachinery, or related rotating equipment.
- Proficiency with CAD tools for complex assemblies (Siemens NX preferred).
- Demonstrated ability to produce production-quality drawings, manage revisions, and maintain accurate BOMs.
- Strong understanding of mechanical interfaces, fits, tolerances, tolerance stack-ups, and assembly/inspection practices.
- Working knowledge of ASME Y14.5 / GD&T and practical application on manufacturing drawings.
- Knowledge of materials and manufacturing processes relevant to turbomachinery or other types of rotating equipment
- Qualify as a U.S. Person under ITAR §120.62.
Preferred Qualifications
- 10+ years of mechanical design experience, including ownership of complex rotating machinery assemblies.
- Experience working with aero engines (turbojet, turbofan, turboprop) or aerospace gas turbine hardware.
- Experience defining clearance and sealing strategies across operating conditions, accounting for thermal growth and assembly variability.
- Experience with Teamcenter PLM and formal design release/change processes (ECR/ECO, baselines, configuration control).
- Familiarity with airworthiness/certification requirements and aerospace quality systems.
- Experience supporting engine build, instrumentation routing, and test stand integration, including troubleshooting during assembly and test.
Compensation
Competitive compensation, PTO and benefits.