Footwear Rapid Prototyping Intern
About the Role
As a Footwear Rapid Prototyping Intern in the Inline Engineering team, you will support the operation of our 3D printing department, critical to the development of new products across all categories at New Balance. You will plan daily printing schedules, prepare 3D files for printing, operate various 3D print and post-processing machines, optimize print settings, and manage inventory and equipment maintenance. You will also lead an engineering project within the inline engineering team, gaining experience in footwear sole engineering, materials, costing, and manufacturing processes while collaborating with designers, developers, sports researchers, and product managers.
This is a one-year temporary assignment based in Lawrence, MA (on-site 5 days a week).
Responsibilities
Rapid Prototyping Intern
- Operate 3D printers, including SLS and UV-curable inkjet printing technologies
- Conduct routine maintenance such as cleaning, calibrating, and troubleshooting
- Manage the print queue by prioritizing tasks based on urgency and available equipment, and track progress in real time
- Prepare 3D data for printing and optimize settings
- Track material consumption and recommend ordering schedules
- Perform post-processing tasks such as immersion bath, waxing, water jetting, sandblasting, and gluing
- Research advancements and trends in the industry to help shape the future of rapid prototyping at New Balance
Engineering Project
- Work with cross-functional teams to engineer new technical products that athletes and consumers love
- Collaborate with product teams to understand performance and consumer needs
- Communicate clearly with overseas teams and partners to drive product development
- Gain exposure to technical development issues including plastics engineering, molding, and costing
- Communicate and track development timelines to ensure milestones are met
- Perform or direct physical testing of engineered components
Requirements
- A minimum of a bachelor’s degree in engineering, material science, biomechanics, or a related field with an emphasis on consumer products and knowledge of 3D printing
- Basic knowledge of manufacturing, prototyping, mold making, and materials
- Excellent communication, multi-tasking, and organization skills with the ability to work in a team-oriented, creative environment
- Proficiency in PC skills, including spreadsheet, database, field-related software, and word processing
- Exposure to CAD software such as Rhino, Materialise Magics, or Solidworks
- Curious, open-minded, and always up for a challenge
Location: Lawrence, MA (on-site only).
Pay
$32.00 hourly (actual base pay varying based on relevant experience, time in role, internal equity, geographic location, and other factors).
Benefits
- Comprehensive medical, dental, vision, life insurance, and 401K options
- Online learning and development courses, tuition reimbursement, and $100 monthly student loan support
- Various mentorship programs
- $1,000 yearly lifestyle reimbursement
- 4 weeks of vacation, 12 holidays, and generous parental leave
- Temporary associates receive three medical insurance options, dental and vision insurance, and an associate discount
Schedule
This is an on-site role in Lawrence, MA, requiring 5 days a week in the office. New Balance’s hybrid work model includes in-office work three days per week (Tuesday, Wednesday, and Thursday) for applicable roles, with a "Work from Anywhere" policy allowing four weeks per calendar year.