Food Safety & Quality Specialist
Daybreak Foods, Inc. · Lake Mills, WI · 2 wk ago
Quality AssuranceFull-time
About the Role
The Food Safety & Quality (FSQ) Specialist executes, verifies, and continuously improves food safety, quality, animal welfare, biosecurity, and regulatory compliance programs across shell egg grading/packing and liquid egg breaking operations. This role serves as a key on-site resource to ensure compliance with company standards, customer requirements, animal welfare, biosecurity, USDA, FDA, and SQF.
Responsibilities
- Verify compliance with company standards, customer requirements, GMPs, HACCP plans, Preventive Controls, SSOPs, USDA, FDA (including Egg Safety Rule), and state regulations.
- Support implementation and maintenance of HACCP, SQF, and prerequisite programs.
- Interface with USDA inspection personnel as needed.
- Identify out-of-compliance situations, initiate corrective actions, and verify completion and effectiveness.
- Support traceability exercises, mock recalls, and crisis response activities.
- Perform routine verification activities in shell egg grading and/or packing operations, including cooler checks, sanitation verification, label verification, and defect monitoring.
- Conduct oversight and weekly verification within liquid egg breaking and pasteurization processes, including CCP monitoring, process verification, and finished product release activities.
- Perform operational sanitation inspections and operational GMP audits.
- Review and audit records for accuracy and completeness.
- Conduct physical, chemical, and microbiological testing.
- Perform environmental monitoring, including equipment swabbing depending on the process.
- Support sampling programs for finished products, water, and environmental surfaces.
- Maintain laboratory documentation, calibration records, and testing logs.
- Analyze and trend microbiological and process data to identify risks and improvement opportunities.
- Participate in audits of animal welfare, biosecurity, and feed safety/quality programs.
- Verify compliance with animal welfare standards, handling practices, and documentation requirements.
- Support biosecurity protocols, including site access controls, sanitation barriers, and compliance monitoring.
- Assist with auditing birds, housing conditions, egg handling practices, and feed supply programs as applicable.
- Communicate animal welfare or biosecurity concerns to management promptly.
- Support implementation and maintenance of SQF programs.
- Participate in internal audits of processing, farms, feed mills, and support programs.
- Prepare documentation and records for regulatory, third-party, and customer audits.
- Assist with root cause analysis and corrective action documentation following audit findings.
- Train and reinforce food safety, quality, animal welfare, biosecurity, and personnel safety standards with production, sanitation, and live production teams as needed.
- Communicate effectively with site management, corporate FSQ leadership, production, milling, and live operations teams.
- Perform data entry, analysis, trending, and reporting of quality and food safety metrics.
- Maintain graphs, reports, and documentation to support compliance and management review.
- Compile and communicate findings to FSQ leadership and site management.
- Maintain inventory and order supplies for FSQ and laboratory programs.
- Provide oversight of processing activities.
- Perform other duties as assigned based on business needs.
Requirements
- Bachelor’s degree in Quality, Food, or Biological Sciences or equivalent experience is preferred.
- SQF certification (required within 6 months of employment if not already held).
- HACCP certification (required within 6 months of employment if not already held).
- Internal Audit certification (required within 6 months of employment if not already held).
- Animal Welfare or biosecurity training a plus.
- 2-3 years of experience in egg processing or food production or similar experience.
- Experience in Food Processing or Pharmaceuticals or related product safety and quality programs.
Skills
- Must be a hands-on self-starter.
- Good communication skills, both written and verbal.
- Strong organizational skills and attention to detail.
- Thorough knowledge, or ability to attain thorough knowledge, of Food Safety Systems.
- Experience with Microsoft Word and Excel.
- Professionalism in appearance and work habits, self-organization, sanitation, management, teamwork, and techniques for efficient and cost-effective food production.
- Prefer experience with Microsoft Access, PowerPoint, and Outlook.
- Ability to interact with individuals from diverse ethnic and socio-economic backgrounds.
Physical Demands
- Stand and walk constantly.
- Grip, grasp, push, pull, reach, bend, stoop, lift up to 10 pounds frequently.
- Sit, climb, lift up to 50 pounds occasionally.
Work Environment
- Frequently exposed to moving mechanical parts and water, and chemicals.
- Temperature is regulated for operations standards; cooler temperatures occur in specific areas.
- The noise level in the work environment is usually moderate.
- Proper personal protective equipment will be required during certain working conditions.
- Employees are required to comply with Good Manufacturing Practices (GMPs) due to working in a food manufacturing environment (e.g., hairnets, clean clothes).