Filler Lead - Second Shift

About the Role

The Lead Filler Operator is responsible for teaching and guiding all lower-level Operators, overseeing the filling and packing of products according to work order specifications, and ensuring compliance with Good Manufacturing Practices (GMPs) and safety procedures. This role focuses on maintaining a safe, efficient, and high-quality production environment while meeting daily work order goals.

Responsibilities

• Practice, teach, and enforce Standard Operating Procedures (SOPs), Good Manufacturing Practices (GMPs), safety, and quality policies.
• Oversee processing, changeovers, clean-up, and sanitation procedures for department equipment per SOPs.
• Create, implement, and maintain an effective filler operator training program and schedule.
• Develop and train high-impact filler operators in all aspects of the job, including new employee onboarding.
• Train operators on safe and efficient setup and operation of filler machines, HMIs, PLCs, and related machinery.
• Perform sterilization and manual washing of machine components, including COP, CIP, and SIP.
• Monitor and maintain product and process quality, making necessary adjustments.
• Oversee regular quality testing, such as dye testing and seal integrity checks.
• Assist with minor repairs and maintenance of machines.
• Document production details, including weights, teardowns, downtime, and sanitation logs.
• Perform fill volume and weight checks, adjusting as necessary.
• Inspect and remove defective cartons to prevent machine jams.
• Maintain and refill supplies of caps and cases to ensure continuous operation.
• Inspect cap glue patterns and case integrity for proper sealing.
• Understand basic computer and control systems, as well as aseptic manufacturing processes.
• Complete assigned cleaning tasks per the master cleaning schedule.
• Comply with all GMPs, SOPs, SSOPs, SQF, HACCP, and safety procedures.
• Perform additional duties as assigned.

Requirements

• High school diploma or GED, and/or 2 years of experience in a manufacturing environment (preferred).
• Proficiency in English and basic math (addition, subtraction, multiplication, division, weights, and measures).
• Knowledge of basic computer and control systems.
• Mechanical aptitude for assembling, troubleshooting, and performing minor repairs on manufacturing equipment.
• Strong written and oral communication skills.
• Basic knowledge of food processing.
• Team-oriented with the ability to build strong working relationships, resolve conflicts, and adapt to change.
• Ability to manage time efficiently and work under changing demands.
• Follow verbal and written instructions accurately.
• Strong work ethic, motivation, and hands-on problem-solving skills.
• Attention to detail, accuracy, and quality.

Physical Demands

• Ability to stand and/or walk for long periods, reach, push, pull, lift, climb, bend, stoop, squat, and use manual dexterity with tools and equipment (e.g., filler machines, scales, pallet jacks, hoses, forklifts).
• Ability to safely lift up to 50 pounds frequently and move heavier weights using proper equipment or team lifting.
• Vision, hearing, and speaking abilities to meet performance standards.

Work Environment

• Work in an environment with dust, odors, moderate noise, and temperature/ventilation variations.
• Wear required safety and protective clean room apparel (e.g., safety glasses, gloves, hair nets, face masks or respirators, and uniforms).