ES Battery Test Technician
GM Performance Power Units · Concord, NC · 1 wk ago
Quality AssuranceFull-time
Key Responsibilities
- Install and configure UUTs (battery packs, modules, and cells) on advanced test beds.
- Set up and calibrate instrumentation including voltage, temperature, pressure, and flow sensors.
- Execute test procedures for high-voltage battery systems, including setup, monitoring, and teardown of test assets.
- Operate and monitor test equipment (cyclers, thermal chambers, DAQ systems) to ensure accurate data collection and safe operation.
- Troubleshoot electrical and mechanical issues in test setups, identifying root cause and implementing corrective actions.
- Support validation and durability testing of battery packs, modules, and associated components under various environmental conditions.
- Analyze and document test data, ensuring results are recorded accurately and communicated to engineering teams.
- Maintain and calibrate test equipment to ensure compliance with safety and quality standards.
- Collaborate with engineers to develop and improve test procedures, fixtures, and methodologies.
- Ensure adherence to high-voltage safety protocols and PPE requirements at all times.
- Aid in building and modifying test rigs, harnesses, and instrumentation for development and validation activities.
- Support continuous improvement initiatives to enhance test efficiency, data quality, and lab operations.
Required Qualifications
- Understanding of battery pack, module and cell systems.
- Hands-on experience in test cell operations.
- Ability to work independently and collaboratively in a fast-paced testing environment.
- Excellent problem-solving and fault-finding capabilities.
Preferred Qualifications
- Technical diploma or degree in Mechanical Engineering, Automotive Engineering, or related field with 2+ years of experience in battery pack, module and/or cell testing.
- Prior experience in motorsport, automotive, aerospace, or other high-performance testing environments.
- Knowledge of data acquisition systems and test automation tools.
- Skilled in fabrication and prototyping using mill, lathe, press drill, sheet metal, and welding tools.
- Proficient in plumbing tasks including fabrication of coolant systems.
- Familiarity with safe operation with and around High Voltage (HV) systems. HV training certification preferred.