Jobs · Quality Assurance · North Carolina

ES Battery Test Technician

GM Performance Power Units · Concord, NC · 1 wk ago
Quality AssuranceFull-time

Key Responsibilities

  • Install and configure UUTs (battery packs, modules, and cells) on advanced test beds.
  • Set up and calibrate instrumentation including voltage, temperature, pressure, and flow sensors.
  • Execute test procedures for high-voltage battery systems, including setup, monitoring, and teardown of test assets.
  • Operate and monitor test equipment (cyclers, thermal chambers, DAQ systems) to ensure accurate data collection and safe operation.
  • Troubleshoot electrical and mechanical issues in test setups, identifying root cause and implementing corrective actions.
  • Support validation and durability testing of battery packs, modules, and associated components under various environmental conditions.
  • Analyze and document test data, ensuring results are recorded accurately and communicated to engineering teams.
  • Maintain and calibrate test equipment to ensure compliance with safety and quality standards.
  • Collaborate with engineers to develop and improve test procedures, fixtures, and methodologies.
  • Ensure adherence to high-voltage safety protocols and PPE requirements at all times.
  • Aid in building and modifying test rigs, harnesses, and instrumentation for development and validation activities.
  • Support continuous improvement initiatives to enhance test efficiency, data quality, and lab operations.

Required Qualifications

  • Understanding of battery pack, module and cell systems.
  • Hands-on experience in test cell operations.
  • Ability to work independently and collaboratively in a fast-paced testing environment.
  • Excellent problem-solving and fault-finding capabilities.

Preferred Qualifications

  • Technical diploma or degree in Mechanical Engineering, Automotive Engineering, or related field with 2+ years of experience in battery pack, module and/or cell testing.
  • Prior experience in motorsport, automotive, aerospace, or other high-performance testing environments.
  • Knowledge of data acquisition systems and test automation tools.
  • Skilled in fabrication and prototyping using mill, lathe, press drill, sheet metal, and welding tools.
  • Proficient in plumbing tasks including fabrication of coolant systems.
  • Familiarity with safe operation with and around High Voltage (HV) systems. HV training certification preferred.

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