Engineer 3, AME Machining

About the Role

Performs basic professional manufacturing engineering assignments usually associated with product support and manufacturing. Applies standard engineering techniques, analyses, procedures and criteria in specific situations. Produces and correlates data, recognizes discrepancies in results, investigates problems, identifies optimal solutions, and makes changes as required to satisfy project and product requirements. Independently evaluates problems or opportunities, initiates required activities, and applies standard engineering analysis tools to evaluate and select solutions. May direct or coordinate the work of designers, technicians, vendors and others who assist in specific assignments. Supports the development of other Controls Engineers, both in Elyria and in the manufacturing facilities.

Responsibilities

• Machining specialist for organization.
• Support product launch program managers on new product launches with respect to machining applications and processes.
• Convert engineering drawing specifications to plant floor manufacturing processes.
• Support plant operations in the selection and installation of machine control devices for safety.
• Documentation of CNC programs for new products and changes to existing products and processes.
• Support vendor development of CNC programs and hardware for new products and improvements to existing products.
• Lead the development and maintenance of a CNC systems plan for all new equipment and existing equipment upgrades.
• Support equipment vendor activity from concept through installation; including RFQ, equipment design reviews, and runoffs.
• Support manufacturing and operations input into the product development process, including manufacturing feasibility reviews and PFMEA development.
• Provide expertise and support to Manufacturing Engineering personnel on major product changes and operations improvements projects.
• Lead the development of standards for CNC controls software and machining equipment.
• Experience selecting and implementing machine tools and gauges.
• Interpretation of GD&T requirements in engineering drawings.
• Mentor and train site technicians and engineers and Level 1 and 2 AME Machining.
• Support GPE and CoC in developing make-buy analyses.

Requirements

• 5-10 years experience in engineering related discipline.
• Experience with CNC-based control systems.
• Experience with in-process measurement techniques.
• Experience with development of machining processes.
• Experienced with automated and manual machining equipment and control software.
• Bachelor's degree in a related engineering discipline. Master's degree a plus.
• Formalized training in business finance a plus.
• Formalized training in statistical techniques.

Skills & Knowledge

• Experience with CNC code, CAD/CAM systems, HMI, machining equipment, tooling, etc.
• Experience with measurement systems and tooling used in machining operations.
• Experience with machine automation integration.
• Strong analytical tools – prefer six sigma trained or equivalent. Statistical Process Control (SPC).
• Working knowledge of machine automation and assembly systems integration.
• Proficient knowledge of automotive component quality system requirements, including in-process and final test techniques for assembly processes.
• In-depth understanding of Lean manufacturing principles.
• In-depth understanding of Failure Mode and Effects Analysis (FMEA) process.
• Experience developing machining processes and in-process measurement systems, including gauges and tooling.
• Strong engineering background in manufacturing with an understanding of process control systems (Allen Bradley required, Siemens preferred).
• Excellent oral and written communication skills.
• Able to work in a diverse work group and in diverse work cultures as well as independently.
• Able to lead others by earning their respect.
• Project Management Skills - Organized management approach. Able to set priorities, identify risks and opportunities.
• A balanced approach to cost vs. effectiveness and productivity.
• Proficient in Microsoft office products.
• Must act with sense of urgency and be able to energize others to work the same to achieve organizational goals/objectives.
• Ability to develop Cycle Time estimate of machined components.
• Ability to recommend alternate processes.

Position Requirements

The demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.